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Suppliers Partnership for the Environment Meeting December 4, 2012 - - PowerPoint PPT Presentation
Suppliers Partnership for the Environment Meeting December 4, 2012 - - PowerPoint PPT Presentation
Suppliers Partnership for the Environment Meeting December 4, 2012 Mark Proulx, Environmental Specialist Johnson Controls Automotive Experience Ontario Facilities Our Businesses Johnson Controls is a globally diversified company in the
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Johnson Controls is a globally diversified company in the building and automotive industries
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Automotive Experience
A global leader in automotive seating, overhead systems, door and instrument panels, and interior electronics.
Building Efficiency
A leading provider of equipment, controls and services for heating, ventilating, air-conditioning , refrigeration, and security systems for buildings.
Power Solutions
The global leader in lead-acid starter batteries, advanced lead-acid batteries for Start- Stop vehicles and Lithium-ion batteries for hybrid and electric vehicles.
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Our Environmental Leadership
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Johnson Controls Automotive – Ontario
2000 – Automotive facilities in Ontario and the United States began the first steps in putting together environmental management systems under ISO 14001 2003 – All automotive facilities in Ontario and the United States became certified under ISO 14001 2011 Building Efficiency divisions began the ISO 14001 certification process and are currently in the implementation stages Each facility receives a 3rd party audit every year. One year the focus is on the environmental systems and the next year, the focus is on regulatory compliance Ontario Facilities: Tillsonburg – Polyurethane Foam Manufacturing, Milton – Automotive Seat Assembly, Whitby Doors – Plastic Injection Moulding, Whitby Seats – Automotive Seat Assembly, Mississauga – Plastic Injection Moulding, St Mary’s (JV) – Plastic Injection Moulding Ajax – Building HVAC and Cooling Systems Manufacturing
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Johnson Controls Automotive – Ontario Sustainability Projects
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Energy Efficiency: Plants lighting retrofit – T8 and T12 fluorescent bulbs switched to T5’s (300,000 to 1,000,000 kWh reduction annually) Compressed Air Leaks – new projects being started (projected $10-20,000 annual savings for 2 facilities) Peak Electrical Demand – large energy using equipment shut down for 4 hours during peak energy demand times (hot summer days), large manufacturing equipment, A/C reduced, lighting reduced Project in collaboration with OPA Only 2 facilities able to handle production juggle at this point (one facility on line, the
- ther is implementing) ($30,000 + annual rebate)
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Johnson Controls Automotive – Ontario Sustainability Projects
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Energy Efficiency:
- Solar Panels – roof top installation on some facilities (being considered)
- Energy Hunts – conducted on an annual basis
Chemical Materials Usage
- Electrostatic gun trials underway for Naptha mould release (reduction in overspray)
- Pollution Prevention Plan developed to reduce isocyanate pollution
- Substitution of oil based polymer with non-oil polymer in foam cushions/pads
Waste Water Reduction
- High pressure equipment systems (foam injection machine) introduced to reduce waste water
from a low pressure machine (144,000 L annual reduction)
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Johnson Controls Automotive – Ontario Sustainability Projects
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Chemical Safety:
- Railcar safety changes introduced to minimize the chance of a railcar derail accident on site
Air Emissions:
- Considerable investment in reducing foam manufacturing air emissions through stack
modifications and dust collectors (Ontario Air Regulation 419) and the installation of sound enclosures to mitigate a roof top noise issue Waste Materials
- PVC / ABS (3 part material) trimming recycling avenue discovered (400,000 lbs recycled).
- Automotive foam cushion/pad scrap processed for recycling using a community based
program that benefits the mentally and physically challenged.
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Johnson Controls Automotive Sustainable Packaging & Products
Packaging Efficiency: Returnable package used extensively in our plants Recycled packaging pick ups reduced to greatest extent possible For long hauls (trim covers from Mexico ) and foam, we have developed packaging methods that eliminate a return transportation leg saving emissions and reducing cost Product: Seats are the heaviest component in the interior. Lighter weight seat frames help our customers improve fuel economy
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What we’re teaching
- ur suppliers
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Sustainability Rating – Supplier Portal
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FY2011 Sustainability Rating – Supplier Portal
http://www.johnsoncontrols.com/publish/us/en/suppliers/automotive_experience.html
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