Success has the color! For more than 19 years, printing house Factor - - PDF document

▶
success has the color
SMART_READER_LITE
LIVE PREVIEW

Success has the color! For more than 19 years, printing house Factor - - PDF document

Jan 23, 2024 288 likes •460 views

SEE THE WORLD THROUGH BRIGHT COLORS Success has the color! For more than 19 years, printing house Factor Druk have been producing printed products. A publisher put everything in these products to make it someones story, source of knowledge,

slide-1
SLIDE 1

Success has the color!

SEE THE WORLD THROUGH BRIGHT COLORS

For more than 19 years, printing house Factor Druk have been producing printed products. A publisher put everything in these products to make it someone’s story, source of knowledge, food for thought or just fresh emotion. Our aim is to brighten up our products in the customer’s eyes, provoke his interest and the only one wish — to buy it. It's our tradition to produce high quality printed products. Each product is the result of professionalism, experience and loyalty of more than 500 employees. This catalog contains full range of our printing equipment and product samples of various materials and with fjnishing operations. Our aim was to make this catalog user-friendly for you to personally ensure in our production capacities.

References of Factor Druk:

Nowadays, having wide capabilities and resources we are pleased to ofger you:

 customer-oriented approach;  high quality of printing and binding;  wide range of paper and other printing materials;  all kinds of fjnishing operations;  short-time printing;  forwarding and custom clearance services.

slide-2
SLIDE 2

WEB OFFSET

MAN ROLAND «UNISET 75»

The main types of the products are:

Modern german web

  • fgset press MAN ROLAND

«UNISET 75» produces up to1,4 mln of colored and black-white A3 pages per hour.

Automatic color adjustment allows to set the color quickly with minimum paper waste, and provide constant color reproduction for each pressrun.

newspapers with a pressrun from 5 000 to 5 mln. pcs.;

«UNISET 75» consists

  • f two towers which

can replace two separate full colored web ofgset machines! Each tower is equipped with stackers which automatically make packs with settled quantity

  • f newspapers.

CIP-3 2+

Technical specifjcations of the printing machine

minimum signature volume — 8 A3 pages (4+4); automatic register guarantees the regis- tration accuracy during pressrun. Cut-ofg length

578 mm

Reel diameter

1270 mm

Paper density

newsprint 36 – 45 gsm

  • fgset up to 60 gsm

Max speed

37000 cylinders turnover / hour

Production yield, pcs/hour without gathering – up to 75 thousands with gathering – up to 37 thousands Formats of usable paper

from 700 to 965 mm

Formats of paper employed (for 2nd and 3rd reels)

from 350 to 480 mm

process equipment and product catalogue 2

inner block for colored books and educational materials; inner blocks for saddle-stitched and perfect bound periodi- cal publications; maximum signature volume 48 A3 pages using two print- ing towers at the same time; the automatic option

  • f reel gluing allows

to reduce paper waste; automatic triple folding;

slide-3
SLIDE 3

process equipment and product catalogue 3

NEWSLINE S-30 POG 60

The main types

  • f the products are:

The main types

  • f the products are:

Technical specifjcations

Web ofgset press «NEWSLINE S-30» can provide 4/1 «four over one» printing

  • n one reel and 4/1 + 1/1 printing

from two reels.

newspaper with small pressrun; inner blocks for black-white books; inner blocks for periodical literature. black-white newspapers with pressrun from 1 thousand pcs.; inner blocks for black-white books. Cut-ofg length

578 mm

Reel diameter

1270 mm

Paper density

newsprint 38 – 45 gsm

  • fgset up to 60 gsm

Max speed

30000 cylinders turnover / hour.

Cut-ofg length

420 mm

Reel width

from 540 to 620 mm

Printing margin

386 mm

Production yield, pcs/hour 20 – 30 thousands / hour Formats of paper employed

700 – 840 mm and 350 – 420 mm from 2 reels.

Paper density

newsprint 42 – 45 gsm

  • fgset up to 80 gsm
  • fgset bulky up to 80

Additional options

printing from 2 reels.

Technical specifjcations

WEB OFFSET

slide-4
SLIDE 4

process equipment and product catalogue 3A

KNIGA 84

The main types of the products are:

Web ofgset machine dedicated for printing and folding of books. KNIGA 84 allows to print 2/2 and 1/1 from 1 reel and 1/1 and 1/1 from two reels.

newspapers and magazines printing; inner block for 2/2 and black-white book

  • products. Trimmed size is 127x200 mm,

200x260 mm.

 ADDITIONAL INFORMATION

Dedicated for high-speed inner blocks printing with contemporary folding and line pressing that allows to organise the production processes more optimized. The possibility of printing and folding

  • f the 2-up signatures, allows to
  • ptimize and seriously shorten the

production output date and reduce costs for supplies (plates, paper). The machine can print 30 000 pcs

  • f 16 pages 2-up signatures,

per hour or 25000 pcs of 32 pages and individual signatures.

Technical specifjcations

Cut-ofg length

546 mm

Reel width

700 – 840 mm Printing from2 reels

Printing margin

127x200 mm, 200x260 mm,

Paper density

Newsprint 42 – 45 gsm Ofgset paper up to 80 gsm Ofgset bulky up to 60 gsm

Pages in a signature

16, 32

WEB OFFSET

slide-5
SLIDE 5

SHEET FED OFFSET

HEIDELBERG SPEEDMASTER 102

process equipment and product catalogue 4

Flawless — from start to fjnish!

High-performance sheetfed press enable to satisfy needs

  • f the most sophisticated customers

by best confjguration of economical effjciency and high-quality printing! The capability demonstration is that SPEEDMASTER 102 prints 5/5 on double-sided sheet in one pass at speed of 12 000 press per hour.

The main types of the products are:

full color books, on ofgset, bulky ofgset, coated, adhesive and designer’s papers; full color glossy magazines; full color advertising publication, catalogues, brochures and leafmets; products on single- and double-sided coated board.

 ADDITIONAL INFORMATION

  • The machine is equipped with printing control system,

automatic washing of the ofgset blanket, spectrophotometric quality control that allows to optimize the production and reach maximum cost efgectiveness.

  • Smooth sheet register and high precision overturn device

that leads to the straight-out quality.

  • Fast and fjne adjustment. Carefully designed ergonomic
  • f the control panel CP2000 that allows to complete all the

processes much faster, precisely and with much reliability.

Technical specifjcations

Maximum paper format

720х1020 mm

Minimum paper format

340х480 mm

Printing surface

700х1020 mm

Machine speed (max)

11 000 sheets/hour

Paper density

45 – 350 gsm

Printing plate form

790х1030 mm

slide-6
SLIDE 6

The main types of the products are:

  • black-white books printed in formats 60х90/16, 60х90/32,

84х108/32, 60х84/16;

  • black and white magazines and brochures on newsprint,
  • fgset and bulky ofgset paper.

process equipment and product catalogue 5

Printing margin

640 х 475 mm

Maximum paper format

660 х 480 mm

Minimum paper format

330 х 310 mm

Print output (max)

7 000 sheets/hour

Paper density

45 – 300 gsm

Printing plate form

650 х 530 mm

 ADDITIONAL INFORMATION 135 lpi

DOMINANT

Technical specifjcations

MAN ROLAND 204

Technical specifjcations

Maximum paper format

520х740 mm

Minimum paper format

210х280 mm

Printing margin

510х735 mm

Print output (max)

11 000 sheets/hour

Paper density

45 – 350 gsm

Printing plate form

605х740 mm

 ADDITIONAL INFORMATION

The machine is equipped with autonomic control systems of sheet pass (both mechanical and electronical), this allows to provide maximum images precision. Additional options: remote control of RCI ink fmow, remote adjustment of diagonal color register, UV-dryer and densitometry control system.

Additional information Resolution ability - 135 LPI. Sheet inverting device allows to print on the sheet 1/1 in a single pass.

SHEET FED OFFSET

slide-7
SLIDE 7

Mobile knife machine with 4 times perpendicular folding. The machine is equipped with sheet stack-feeding mechanism, two bottom and two upper mobile section, that allow to make 4 parallel folds (leporello). Mobile knife machine with 4 times perpendicular folding. The standard confjguration allows to make parallel and crossed foldings in various combinations depending on folding requirements.

process equipment and product catalogue 6

STAHL 56/4 KL MAGNA ZYHD 780/4

FOLDING MACHINES Technical specifjcations Technical specifjcations

Maximum paper format

560 х 900 мм

Minimum paper format

150 х180 мм

Paper density

45 –180 gsm

Maximum paper format

780х1160 mm

Minimum paper format

150х200 mm

Paper density

52 – 200 gsm

 

ADDITIONAL INFORMATION ADDITIONAL INFORMATION

Efgective automatization for quick setup and production increase. Optimized, user-friendly control. Adjustments are made by a ruler and a digital readouts. Folded sheets and lift counter. Non-contact detection of double sheets with sheet ejection system on maximum

  • peration speed.

Each mobile sec- tion is equipped with device for removing the sheet. Optional knife folder section allows to fold 32 page signatures with internal

  • r external folds.

32 с.

SHEET FED OFFSET

slide-8
SLIDE 8

BINDING EQUIPMENT

process equipment and product catalogue 7

THE BOOKLINE MULLER MARTINI TRENDBINDER 3009 + DIAMANT

Our high-speed bookline dedicated to produce wide range of hard- and fmexi-cover books and albums. The bookline can operate not only with threaded inner block but also with perfect binding.

Bookline equipped with: Technical specifjcations

Bookline capacity — 1mln. books per month.

Inner block format

max 270х380х80 mm min 100x100x4 mm

Opened cover format

max 660х390 mm min 190x105 mm

Cover thickness

from 1 to 5 mm

Production output

max up to 3500 pcs/hour  binding section;  endpaper automatic gluing section;  automatic 3 side cutting section;  H&T bands gluing section;  tassel insertion (up to 2 at once);  case binding section;  creasing;  heat seal packaging line.

slide-9
SLIDE 9

process equipment and product catalogue 8

FLEXI-COVER PRODUCTION LINE SAB-100 «PETRATTO»

Petratto SAB -100 circular scoring machine, with gluing and folding devices special designed for producing of integral cover for hard cover book, covers with fmaps and jackets for soft-cover books.

Technical specifjcations

 ADDITIONAL

INFORMATION High performance machine dedicated to produce folded and glued bookcases with fmaps as well as intergral covers (fmexi-covers) in a single pass.

CASE-MAKING MACHINE KOLBUS DA 270

Hi-speed casemaker machine DA-270 «Kolbus» for fully automatic production of bookcases with soft and hard spines.

Technical specifjcations

The opened case format

max 670 x 390 mm min 205 x 140 mm

The joint width

4 –15 mm

The edging width

8 –15 mm

The covering material width

max 708 / min 223 mm

The covering material height

max 428 / min 130 mm

 ADDITIONAL INFORMATION

  • Decentralized gears lead to reduction
  • f readjustments time and paper waste.
  • Non-stop feeder of coating material’s

blanks.

  • 100% automatic alignment of coating

material’s blanks.

  • Glue application system with two rollers

for thin and even layers.

Cardboard density

120 – 350 gsm

Workpiece width

  • feeding along the default direction:

min – 150 mm, max – 1000 mm;

  • feeding across the default direction:

min – 150 мм, max – 450 мм

Sheet width in scoring section

min – 150 mm, max – 1000 mm

Sheet width in scoring section

min – 150 mm, max – 1000 mm

Min spine width

5 mm

Flaps

15mm

BINDING EQUIPMENT

slide-10
SLIDE 10

process equipment and product catalogue 9

SEWING MACHINE ASTER АSTRONIC 180/42 ASTER 220SA AUTOMATIC SEWING MACHINE

Printing house Factor Druk has italian sewing machines ASTER — which are best in it’s class. Machines has convenient formats for various sewing operations. The album format of inner block sewing is also possible. The ASTER 220SA is the fmagship model in the ASTER machines line. All experience, accumulated for many years, was brought in this new product, for max operation speed, in comparison with previouss ASTER models. The ASTER 220SA has set a new standard for productivity, build quality and ease

  • f use. The best decision in ergonomics

is achieved through a combination

  • f loading system and stack-maker

Plus.

Technical specifjcations Technical specifjcations

  • Max. Speed

180 cycles/min;

Min quantity in sewed block

3 sections

Min Sheet Size

75 х 120 mm

Max Sheet Size

320 х 420 mm

Types of stitches

simple/staggered

Max stitches quantity

10

  • Max. Speed

220 cycles/min

Min quantity in sewed block

3 sections

Min Sheet Size

75 х 120 mm

Max Sheet Size

320 х 420 mm

Types of stitches

simple/staggered

Max stitches quantity

10

BINDING EQUIPMENT

slide-11
SLIDE 11

process equipment and product catalogue 9A

KOLBUS PERFECT BINDERS

The experience accumulated for more than 100 years in production of binding equipment, modern technologies and professional management, the future oriented german company KOLBUS is the worldwide leader in manufacturing equipment for hardcover and softcover books. The reliable and powerful perfect binding line KOLBUS guarantees high-quality of inner

  • block. Gathering machine is equipped with 20 block gathering sections, 3 types of spine

perfect binding - cold-melt glue for block edge forming, hot-melt glue for perfect bound books and books with covering materials, PUR glue for perfect bound books and books with covering materials that have coated paper inside.

Complete equipment:

 Sheet gathering machine Kolbus ZU 801, is equipped with 20 block gathering sections, Opticontrol system and additional feeding station  The perfect binder Kolbus KM 471 include: feeding from gatherer to binder, makeready spine section (Main milling, Equalizer, Notching), rotating brush, coldmelt glue section, hotmelt glue section and PUR section with pre gluing, infrared heating, crash section, cover feeding section, inner block perforation, 60 meters line  Section of 2-up signatures cross-cutting Muller Martini 3601  Three-knife trimmer Kolbus HD 140  Additionally installed the automatic endpaper gluing section Kolbus VA 430

Technical specifjcations

Spine length

100 – 310 mm

Inner block width

100 – 305 mm

Inner block thickness

2 – 60 mm

Cover width

194 – 580 mm

Production capacity

2100 – 6000 cycles per hour

BINDING EQUIPMENT

slide-12
SLIDE 12

process equipment and product catalogue 10

SADDLE STITCHER MULLER-MARTINI BRAVO-S

Muller Martini Bravo-S line is dedicated for stitching printed products with the aim to produce high quality catalogs, brochures, advertising leafmets etc.

  • f 12000 tacts

Technical specifjcations

Speed

12.000 cyc./h.

Quantity of feeders

6

Size (untrimmed)

max 320 х 480 mm / min 108 х 153 mm

Size (trimmed)

max 300 х 475 mm / min 105 х 148 mm

Product thickness

max 12 mm (6 mm in opened form)

Quantity of stitching heads

4 pcs.

 Bravo S with max. speed of 12000 tacts per hour and max. automatic feeding up to 6 pcs., triple sized trimming machine and counter stacker leads to economical implementation of any customer’s preferences.  2-up signature production

  • f A5 magazines in a single pass

with automatic trimming.

SADDLE-STITCHER MULLER MARTINI 335

This equipment is dedicated to stitch printed products is equipped with the automatic feeder, which allow to feed signatures with low-folio lap, feeder for cover scoring, sewing press and three sided trimming machine.

Technical specifjcations

Max Speed

12.000 cyc./h.

Quantity of feeders

4

Height of block after trimming

max 475 mm / min 148 mm

Width of block after trimming

max 300 mm / min 105 mm

Product thickness

  • max. 12 mm 6 in opened form

Min distance between saddles

65 mm

Quantity of stitching heads

4 pcs.

BINDING EQUIPMENT

slide-13
SLIDE 13

process equipment and product catalogue 11

Printing house Factor Druk has a big park of perforators dedicated to setting up metal and plastic wires on stationery and book products: RENZ PUNCH 500, BY-0608 В,

RENZ SRW, RENZ ECO S 360.

Technical specifjcations

Max punching length

500 mm

Punching step

2:1

Square hole size

3,5 х 5,5 mm

  • Max. punching thickness

4.0 mm (30 sheets 80 gsm)

 ADDITIONAL INFORMATION

 Production capacity 400–500 books/ hour.  Possibility of punch changing on 3:1; 4:1, 5:1; 6 mm and 9/16 mm for round ones (customized only).  Hand assembling of each product guarantees the high quality.

BINDING EQUIPMENT

slide-14
SLIDE 14

process equipment and product catalogue 12

Printing house Factor Druk is equipped with machines that allow to implement finishing

  • perations such as: foil stamping of various types, glossy and matt lamination, hot stamping,

die-cutting of any complexity.

The model has the creasing and die cutting machine with hand feeding and gathering

  • f paper.

The punching form applied for die-cutting. The foil stamping can be done on two cut forms.

DIE-CUTTING AND FOIL STAMPING «TUMK-720» LAMINATING MACHINE «SAFM 800/1000»

Semi-automatic press, dedicated to foil stamping, blind and hot stamping, die-cutting and scoring of various paper and board products. High effjciency reel laminator for

  • ne-sided heat lamination for big

volumes of printing products.

Technical specifjcations Technical specifjcations

Working area 720х510 mm Heating plate size 630х460 mm Foil feed precision 1 mm Punching form size for die-cutting 475х685х18 mm Speed 25 punches per min. Min paper format 300 х 300 mm Max paper format 800 х 1000 mm Max lamination format 780 х 980 mm Max speed 30 m/min

 ADDITIONAL INFORMATION

 Laminator allows to perform high-quality one-sided lamination of prints on the printing products with a density from 115 up to 300 gsm.

  • Film width used for lamination is 25-30 mcr.
  • Laminator is equipped with feeder for max accuracy of sheet

pass and quality of lamination.

  • Films used for lamination : matt, gloss and stuructural

«Soft touch», «Velvet», «Sand», «Skin», «Lien».

FINISHING OPERATIONS

slide-15
SLIDE 15

FINISHING OPERATIONS

process equipment and product catalogue 13

SHRINK WRAPPING MACHINE MINIPACK TORRE FC 76 SA SCREEN PRINTING MACHINE THIEME TH-4020

Semi-automatic shrink wrapping machine is used for single fjlm wrapping. Screen printing UV-coating allows to get maximum customization, product effjciency with the help

  • f extra glossy, thick varnish

layer and opportunity of spot UV-varnish.

  • Machine can operate with any fjlms with

width 15–50 mcr

  • Film roll dimensions 500 x 380 x 250 mm
  • Productivity — 5 packs/min

THIEME 4020 automatic fmat-bed press for screen printing with angular

  • pening top and an automatic

stacker, copes perfectly with this task. Max printing format 750x1050 mm.

  • smooth temperature control allows to pack a wide range
  • f products in various types of fjlms;
  • types of fjlms polyvinyl chloride (PVC), polyolefjn (PO);
  • Highest accuracy due to automatic sheet registration.
  • Allows to solve multi tasks.
  • Accuracy and speed through the use of servo drives.
  • machines are equipped with magnet device with

timer that holds a cover, automatic knife lifting;

  • due to its operating cycle the machine can
  • perate in two modes: fjlm sealing and fjlm

sealing with fjlm shrinking.

 

ADDITIONAL INFORMATION ADDITIONAL INFORMATION

Technical specifjcations

slide-16
SLIDE 16

Utilization of CTP technology provides a lot of advantages.:

ADDITIONAL EQUIPMENT

Printing house Factor Druk is one

  • f the first in Ukraine installed the device

for printing plates production with CTP technology assistance. Nowadays it’s the most innovative technology that has got the name «Computer-to-Plate». Currently three thermal CTP devices have been working in our company which are

  • perated by Kodak Prinergy Connect

system and are integrated in technological cycle of the company.

  • 1. The reducing of time for producing printing

forms allows to shorten the time for production

  • f overall order.
  • 2. The stability is guaranteed due to reducing
  • f reducing of the random and systematic levels
  • f interferences, that occur in case of exposure

and processing of traditional photo materials and copying of offset plates assemblies.

  • 3. The high quality of image achieved as the

result of precision of thermal laser exposure.

The classical technolo- gy of the fjlm output

  • n the photocompos-

ing machine with following production

  • f printing monomet-

al forms still has been

  • applying. Every

stage in production

  • f printing forms

is standardized and echnologically

  • adjusted. For con-

trolling of exposure process we obey the SO 12647 standrd and methods (tech- nics) by German institute’s Fogra.

 color proof equipment «Creo Integris 800»;  CTP-device «Kodak Trendsetter 400 III Quantum»;  CTP-device «Creo Trendsetter 800»;  film processor «ОZASOL VA 88T-P»;  exposure frame «SACK HELIOPRINT»;  software system for controlling of plate producing and setting up of electronic editings Kodak Prinergy Сonnect.

FULL CYCLE OF PREPRESS PRODUCTION INCLUDES THE FOLLOWING TECHNO- LOGICAL EQUIPMENT

process equipment and product catalogue 14