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SPARE project improvement of continuous compression moulding - - PowerPoint PPT Presentation

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SPARE project improvement of continuous compression moulding process for the production of thermoplastic composite beams Riccardo Angiuli Ph.D. CETMA - TECHNOLOGIES, ESIGN AND MATERIALS EUROPEAN RESEARCH CENTRE riccardo.angiuli@cetma.it

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SPARE project – improvement of continuous compression moulding process for the production of thermoplastic composite beams

10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020 Riccardo Angiuli Ph.D.

CETMA - TECHNOLOGIES, ESIGN AND MATERIALS EUROPEAN RESEARCH CENTRE

riccardo.angiuli@cetma.it www.cetma.it

This project has received funding from the Clean Sky 2 Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No 820840

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Applied research, experimental development and technology transfer in the field of advanced materials, ICT and product development.

105 Research projects 20 Advanced Education Projects 930 Service Contracts

1994

Research and Technology Organization (RTO)

1994

Research and Technology Organization (RTO)

ORGANIZZATION

10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020

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1994

Research and Technology Organization (RTO) S.S. 7 Appia – Km 706+030 – 72100 Brindisi c/o - Cittadella della Ricerca

Employees: Researchers, engineers, designer & manager

65

  • 1. Virtual Reality Center
  • 2. 3D printers, prototyping, ergonomics
  • 3. Electronics and robotics
  • 4. Visual Tech Lab
  • 5. Exhibit Design
  • 6. Non-destructive controls
  • 7. Composite ovens
  • 8. Composite lamination
  • 9. Composite welding
  • 10. Smart Materials and Structural Monitoring
  • 11. Building materials
  • 12. Molding of polymers and composites
  • 13. Physical thermal analysis
  • 14. Chemical Analysis
  • 15. Mechanical characterization

Offices and laboratories extended for over 3.500 m2

15 Laboratories

ORGANIZZATION

10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020

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10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020

CONTENTS

 SPARE project  Background  Improvement of CCM process  Next steps  Conclusion

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SPARE PROJECT

10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020

Full scale innovative composite pax and cargo floor grids for regional Aircraft Fuselage barrel on ground demonstrators

 Manufacturing of 2 full shipsets of pax and cargo floor grids  Use of thermoplastic resin reinforced with carbon fiber.  Manufactoring technologies with a lot

  • f potential for automation

This project has received funding from the Clean Sky 2 Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No 820840

weight saving + recurring cost reduction.

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The sole responsibility of this publication lies with the author. The European Union and the Clean Sky 2 Joint Undertaking are not responsible for any use that may be made of the information containedtherein.

www.spare-projects.eu Email: info@spare-projects.eu

This project has received funding from the Clean Sky 2 Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No 820840

Project Coordinator Topic Manager

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BACKGROUND

10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020

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BACKGROUND

10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020

Induction Welding

  • high degree of automation
  • high control of process

parameters

  • low plant costs
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IMPROVEMENT OF CCM PROCESS

10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020

Limits of the CCM process

 Unknown temperature on material  The weight of the process parameters

  • n the temperature is unknown

 Uncertainty about product quality

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IMPROVEMENT OF CCM PROCESS

10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020

FEM model of CCM process

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IMPROVEMENT OF CCM PROCESS

10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020

Troom Tprocess T1 T2 In Out Section A Section B

IR camera 1 IR camera 2

IRT monitoring system

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IMPROVEMENT OF CCM PROCESS

10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020

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IMPROVEMENT OF CCM PROCESS

10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020

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IMPROVEMENT OF CCM PROCESS

10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020

Warm-up step

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IMPROVEMENT OF CCM PROCESS

10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020

Temperature profiles for 3 different steps

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IMPROVEMENT OF CCM PROCESS

10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020

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IMPROVEMENT OF CCM PROCESS

10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020

IW tools

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IMPROVEMENT OF CCM PROCESS

10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020

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IMPROVEMENT OF CCM PROCESS

10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020

IW parameters

  • welding power
  • speed of the welding head
  • pressure to apply
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NEXT STEPS

10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020

» Validation of the temperature monitoring system » Induction welding on the components for the construction of the beams for the two floors » Assembly and assembly of the two floors » Technical-economic analysis of the solutions developed

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CONCLUSION

10th EASN Virtual International Conference on Innovation in Aviation & Space to the Satisfaction of the European Citizens – September 2 -4 2020

  • SPARE project will lead to a optimized and

innovative production process

  • Effectiveness of thermoplastic composite
  • IRT and FEM can improve the production processes
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THANKS FOR YOUR ATTENTION

  • Dr. Riccardo ANGIULI

CETMA Consortium - ITALY riccardo.angiuli@cetma.ir www.cetma.it http://www.spare-project.eu/

This project has received funding from the Clean Sky 2 Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No 820840