SOCIT GIENNOISE DE CHAUDRONNERIE PRECISION INDUSTRIAL METALWORK - PowerPoint PPT Presentation

SOCIÉTÉ GIENNOISE DE CHAUDRONNERIE PRECISION INDUSTRIAL METALWORK

SOCIÉTÉ GIENNOISE de CHAUDRONNERIE THE COMPANY Founded in 1978, incorporated in 1990. Turnover : 2013: €8.68m 2015: €9.19m 2016: €10.73m 2017: €12m Workforce: 28 people 21 working in production: 2 x 8 shift work and normal office hours 7 working in management, administration, technical, R&D, quality Building floor area: 5600 m² ISO 9001 (2015) certification www.tolerie-industrielle-sgc.fr

SOCIÉTÉ GIENNOISE de CHAUDRONNERIE OUR COMMITMENTS SGC buys and sells with an integrated client approach We use our R&D and industrial expertise to support our clients We offer both metalworking and integration services Continuous investment policy In 2016 we acquired 3 new Bystronic Xpert press brakes : 1 x 200 tonne; 4 m; with bending table 1 x 150 tonne; 3 m; with bending table 1 x 40 tonne; 1.20 m In 2017 we acquired a 10 KW - 4020 Bystar fibre laser cutting system which can work with sheet metal max 4000 x 2000 in size; a 3D checking machine and 2 x 4 m by 16 m Kardex storage systems which can hold 660m2 of stock In 2018 we continue to invest. We have a responsive approach to prototype creation and series production We listen carefully to our clients, analyse thoroughly and offer relevant solutions We employ kanban delivery management to meet client needs www.tolerie-industrielle-sgc.fr

SOCIÉTÉ GIENNOISE de CHAUDRONNERIE QUALITY POLICY We have always known that only the very best quality work will satisfy our clients. As a result, I have decided to introduce a Quality Policy to guarantee the quality of our services. We are implementing a Quality System to comply with the ISO 9001 (2015) standard. The policy aims to : Satisfy our clients for the long-term with continuous improvements to quality, cost and time frames. Engage and train staff. Improve our responsiveness. Help our clients with item design. We will achieve these goals thanks to the thorough and determined approach of all SGC staff. By continuing to improve, we will be able to continue operating and developing. I am committed to ensuring we have all the means required to implement the Quality Policy. I am entrusting Quality Manager Mr Auboussu with the task of setting up the Quality System and ensuring that the Quality Manual is respected. Pierre LAURENT www.tolerie-industrielle-sgc.fr

SOCIÉTÉ GIENNOISE de CHAUDRONNERIE CERTIFICATION www.tolerie-industrielle-sgc.fr

SOCIÉTÉ GIENNOISE de CHAUDRONNERIE PRODUCTION METHODS Punching and shearing center 1 Finn Power SB 6 (Shear brillance) 1 Finn Power SG 6 (Shear Genius) 1 Finn Power LPEF 8 with fibre laser Press brakes 2 LVD press brakes: 125 T & 220 T with bending table 2 Amada press brakes: 80 T & 25 T 1 Prima Power press brake: 80 T 3 Bystronic Xpert press brakes: 200 T and 150 T with bending table and another without: 40 T 1 robotic bending center with 2 robots; an 85 T Trumpf press brake 1 RAS Reinhardt 79.26-2 Multibend- center with loading robot & profile scanning table 1 Bystronic Bystar 10 KW - 4020 fibre laser machine which can cut 4000 x 2000 sheets Automated storage 1 Finn Power storage system for raw materials and part-finished items; can hold 420 crates (2nd biggest automated storage system in France); we will soon be increasing its capacity to 510 crates, 3 Kardex storage systems 1 Fladder 6-brush deburring machine Spot welding workshop: TIG, MIG, MAG + polishing & brushed finish workshop 1 packaging unit with 4 vibrating bowls for screw and bolt packing + 1 labelling machine 1 assembly workshop 1 optical scanning checking machine www.tolerie-industrielle-sgc.fr

SOCIÉTÉ GIENNOISE de CHAUDRONNERIE OUR PUNCHING & SHEARING MACHINES Finn Power SB 6 (Shear Brilliance) Linear motor for greater speed. Motors are hydraulic. Guillotine or shearer: 1000 mm x 1500 mm. Max piece size 3000 mm x 1500 mm. Thickness 0.5 mm to 3 mm. Mainly for steel and galvanised steel. 30-station turret. 2 outputs: 1 with unloading robot for fragile or large items. Finn Power SG 6 (Shear Genius) Electric motor, ballscrew drive mechanism, slightly slower than the SB 6 but more economical and quieter. 2 outputs, no unloading robot. Max piece size 3000 mm x 1500 mm. Shearer 1000 mm x 1500 mm. Thickness 0.5 mm to 3 mm. Mainly for steel and galvanised steel. 20-station turret. www.tolerie-industrielle-sgc.fr

SOCIÉTÉ GIENNOISE de CHAUDRONNERIE OUR PUNCHING & SHEARING MACHINES Finn Power LPEF 8 Electric motor, ballscrew drive mechanism, slightly slower than the SB 6 but more economical and quieter. Max piece size 4000 mm x 1500 mm. Thickness 0.5 mm to 4 mm. Can be used on all materials: copper, brass, stainless steel, etc. 16-station turret. Fibre laser source (fixed), economical, precision punching and quality finishing. Instant power; need for gas mix eliminated. Embossing and clinching possible. www.tolerie-industrielle-sgc.fr

SOCIÉTÉ GIENNOISE de CHAUDRONNERIE AUTOMATED STORAGE Finn Power storage system for raw materials and part-finished items Manages raw materials and part-finished pieces (before bending). Automatically organises packages of sheet metal before they reach the machining center and pallets of punched pieces after they have arrived at the center but before they reach the press brake. This gives our workshop autonomy during production. Storage system length: 86 m doubled up (making it the 2nd biggest system in France and the 3rd in Europe (the longest is 120 m) Storage capacity: 420 crates; can increase to 510 crates Kardex storage system Kardex automated storage system for screws and bolts 1 system can hold 180 trays; floor area 9 m2; 7.35 m high; stores our fasteners and fixings for kits, pre-assembled subassemblies, etc... 2 systems can hold 270 trays; 4 m wide, 16 m tall and 660 m2 of storage capacity; store our clients’ finished pieces. www.tolerie-industrielle-sgc.fr

SOCIÉTÉ GIENNOISE de CHAUDRONNERIE 10 KW FIBRE LASER CUTTER BYSTRONIC Bystar 10 Kw - 4020 Cutting ability: • Steel: 25 mm • Stainless steel: 30 mm • Aluminium and copper: 12 mm 4000 mm x 2000 mm metal sheets. 10 KW power Cuts steel, stainless steel, aluminium and copper. www.tolerie-industrielle-sgc.fr

SOCIÉTÉ GIENNOISE de CHAUDRONNERIE DEBURRING MACHINE 1 x Fladder 6-brush multi-direction deburring machine: removes burrs from flat pieces, eliminates rough edges caused by punching without affecting a piece’s coating. Water filter for deburring aluminium www.tolerie-industrielle-sgc.fr

SOCIÉTÉ GIENNOISE de CHAUDRONNERIE PRESS BRAKES We have a variety of press brakes and a robotic bending center . 1 LVD CN 6-axis press brake; bending capacity 3 m; tonnage 110 T; with laser angle control. 1 LVD CN 6-axis press brake; bending capacity 4 m; tonnage 220 T, with bending table and laser angle control. 1 Finn Power CN 5-axis press brake; bending capacity 3 m; tonnage 120 T. 1 Amada CN 5-axis press brake; bending capacity 3 m; tonnage 80 T, 1 Amada press brake; bending capacity 1.25 m; tonnage 25 T. 1 Bystronic Xpert CN 6-axis press brake; bending capacity 4 m; tonnage 200 T; with bending table 1 Bystronic Xpert CN 6-axis press brake; bending capacity 3 m; tonnage 150 T; with bending table 1 1 Bystronic Xpert CB 5-axis press brake; bending capacity 1.20 m; tonnage 40 T. 1 robotic bending center with 2 robots: 1 x 6-axis 6 kg robot and 1 x 7-axis 20 kg robot. The center has a Trumpf CN press brake with 3 m bending capacity; 85 T. www.tolerie-industrielle-sgc.fr

SOCIÉTÉ GIENNOISE de CHAUDRONNERIE INSPECVISION 3D CHECKING MACHINE We have an optical scanning 3D checking machine which enables us to check pieces in 2D, 2.5D and 3D. www.tolerie-industrielle-sgc.fr

SOCIÉTÉ GIENNOISE de CHAUDRONNERIE PANEL FOLDING MACHINE WITH LOADING ROBOT 1 fully automated unit comprising : A Yaskawa Motoman loading robot with backlit viewing station, angular control camera, hole-checking and integrated turning station . A Ras Reinhardt 79.26-2 Multibend- center : Max length and width: 2560 mm x 1500 mm Max material thickness : Steel, galvanised steel, S235: max 2 mm Stainless steel: max 1.5 mm Aluminium: max 3 mm Max bend: 203 mm www.tolerie-industrielle-sgc.fr

SOCIÉTÉ GIENNOISE de CHAUDRONNERIE WELDING 1 welding workshop with TIG, MIG and MAG stations. 1 spot welding machine (for all materials including galvanised steel). 1 Suhner ROTOmax 3.5 polisher 1 Sagop chamfering machine: up to 20 mm capacity for steel. 1 polishing and brushed finish workshop for stainless steel. 1 capacitor discharge welding station for inserts and dowel pins. www.tolerie-industrielle-sgc.fr

SOCIÉTÉ GIENNOISE de CHAUDRONNERIE PACKAGING We can also put together kits (containing screws and bolts, cage nuts, inserts, etc.) for assembly. You benefit as you’re dealing with fewer bits of stock: we deliver a subassembly and all you need to do is assemble, saving time and money. We have an automated packaging unit with 4 bowls. We also package by hand. www.tolerie-industrielle-sgc.fr

SOCIÉTÉ GIENNOISE de CHAUDRONNERIE SURFACE TREATMENT AND PROTECTION In order to provide a comprehensive service, we also offer all types of protection: Powder or liquid coating Zinc coating Galvanising Zintek Copper plating Chemical or electrolytic nickel plating for aluminium. Sealing. Etc… www.tolerie-industrielle-sgc.fr