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PYRO PROCESS UNIT Adnan Can Optimization & Capacity Upgrade Capacity Upgrade of an Existing Clinker Production Line, Nuh Cement Evaluation of the Existing Conditions Clinker Cooler Refrofit Cooler Vent Fan Replacement Preheater Cyclone

  1. PYRO PROCESS UNIT Adnan Can Optimization & Capacity Upgrade

  2. Capacity Upgrade of an Existing Clinker Production Line, Nuh Cement Evaluation of the Existing Conditions Clinker Cooler Refrofit Cooler Vent Fan Replacement Preheater Cyclone Modifications Kiln Feed System Modification

  3. 01 -EVALUATING THE EXISTING CONDITIONS Nuh Cement Plant, Turkey Evaluating the Existing Conditions of the 1 st Line Lorem ipsum dolor sit amet, consectetur adipiscingelit. Capacity : 2700-2800 tpd Specific Heat Consumption : 850-870 kcal/kg clinker Standard Cooler Loss : 140 kcal/kg clinker : 170 ° C + ambient Clinker Temperature : 715 ° C Tertiary Air Temperature

  4. 01 -EVALUATING THE EXISTING CONDITIONS Nuh Cement Plant, Turkey Evaluating the Existing Conditions of the 1 st Line Lorem ipsum dolor sit amet, consectetur adipiscingelit. Pressure Drop at PH-Tower Exit : 82-84 mbar ID Fan Power Consumption : 12-13 kWh/t clinker Cooler Vent Fan Power Consumption : 2,5 kWh/t clinker Kiln Feeding System : Pneumatic Total Power Consumption of Kiln : 31 kWh/t clinker

  5. 02 - CLINKER COOLER Nuh Cement Plant, Turkey Phase 1# Clinker Cooler Reftrofit Scope of Work Lorem ipsum dolor sit amet, consectetur adipiscingelit. Complete Cooler Internals Cooler Casing Clinker Cooler (Roller Crusher to be installed) New Cooler fans with Silencer, Motor and Drives Dismantling and Erection Works Supervision, Commissioning and Training

  6. 03 - COOLER VENT FAN Nuh Cement Plant, Turkey Phase 2# Cooler Vent Fan Replacement Lorem ipsum dolor sit amet, consectetur adipiscingelit. The fan rotor to be replaced with state-of-the-art design fan Complete procurement, dismantling and erection is in the scope 1 kWh/t clinker to be reduced

  7. 03 - PREHEA TER CYCLONE MODIFICA TION Nuh Cement Plant, Turkey Phase 3# Preheater Cyclone Modification Guaranteed Values Lorem ipsum dolor sit amet, consectetur adipiscingelit. Capacity : 3200 tpd Preheater Tower Pressure : 69 mbar at 3200 tpd Energy Consumption Saving : 2 kWh/t clinker Specific Heat Consumption : 790 kcal/kg clinker

  8. 03 - PREHEA TER CYCLONE MODIFICA TION Nuh Cement Plant, Turkey Phase 3# Preheater Cyclone Modification Scope of Work Lorem ipsum dolor sit amet, consectetur adipiscingelit. 8 cyclones (O1A, O1B, O2, O3 & V1A, V1B, V2 and V3) to be modified together with riser ducts Dip tubes, splash boxes, meal flaps Complete manufacture, dismantling and erection Commissioning, Training and Optimization

  9. 03 - PREHEA TER CYCLONE MODIFICA TION Nuh Cement Plant, Turkey 03 - PREHEA TER CYCLONE MODIFICA TION Phase 3# Preheater Cyclone Modification / Existing Cyclones Lorem ipsum dolor sit amet, consectetur adipiscingelit. Preheater String 1# O2 & O3 Cyclones

  10. 03 - PREHEA TER CYCLONE MODIFICA TION Nuh Cement Plant, Turkey Phase 3# Preheater Cyclone Modification / Modified Cyclones Lorem ipsum dolor sit amet, consectetur adipiscingelit. Preheater String 1# O2 & O3 Cyclones

  11. 04 - CFD ANAL YSIS OF THE MODIFIED CYCLONE CFD Analysis of the Modified Cyclones Static Pressure Distribution Before Modification : 2436 Pa After Modification : 1657 Pa Before the modification After the modification

  12. 04 - CFD ANAL YSIS OF THE MODIFIED CYCLONE CFD Analysis of the Modified Cyclones Tangential Velocity Distribution Before the modification After the modification

  13. 04 - CFD ANAL YSIS OF THE MODIFIED CYCLONE CFD Analysis of the Modified Cyclones Axial Velocity Distribution Before the modification After the modification

  14. ND ST 05 - CFD ANAL YSES RESUL TS FOR 2 AGE Nuh Cement Plant, Turkey Phase 3# Preheater Cyclone Modification / CFD Analyses Results for 2nd Stage Lorem ipsum dolor sit amet, consectetur adipiscingelit. STATIC PRESSURE Existing Cyclone 2436 Pa 1657 Pa Simple Modification TOTAL PRESSURE 2603 Pa Existing Cyclone 1788 Pa Simple Modification

  15. 06 - NUH CEMENT PLANT Nuh Cement Plant, Turkey Lorem ipsum dolor sit amet, consectetur adipiscingelit.

  16. 07 - KİLN FEED SYSTEM MODİFİCATİON Nuh Cement Plant, Turkey Phase 4# Kiln Feed System Modification Scope of Work Lorem ipsum dolor sit amet, consectetur adipiscingelit. Pneumatic Feeding System to be replaced with mechanical method (bucket elevator, airslide) Basic and Detailed Engineering Complete set of equipment Steel structure and manufacture All erection, commissioning, supervision and training

  17. 08 - MODIFICA TIONS A T NUH CEMENT Nuh Cement Plant, Turkey Lorem ipsum dolor sit amet, consectetur adipiscingelit.

  18. 09 - OVERALL GUARANTEES OF ALL PROJECT Nuh Cement Plant, Turkey Overall Guarantees of All Project Lorem ipsum dolor sit amet, consectetur adipiscingelit. Capacity : 3200 tpd Specific Heat Consumption : 790 kcal/kg clinker Energy Consumption : 26 kWh/t clinker Energy Consumption Saving : 5 kWh/t clinker : 65 ° C + ambient Clinker Temperature

  19. 10 - ACHIEVED V ALUES Nuh Cement Plant, Turkey Achieved Values Lorem ipsum dolor sit amet, consectetur adipiscingelit. Capacity : 3400 tpd Specific Heat Consumption : 750 kcal/kg clinker Energy Consumption : 24 kWh/t clinker Energy Consumption Saving : 7 kWh/t clinker : 55 ° C + ambient Clinker Temperature

  20. 11 - BEFORE AND AFTER Nuh Cement Plant, Turkey Lorem ipsum dolor sit amet, consectetur adipiscingelit.

  21. Ongoing Capacity Upgrade Project of an Existing Clinker Production Line, Gazakh Cement Plant Evaluation of the Existing Conditions Raw Meal Drying and Grinding Unit Kiln De-Dusting Unit Pyro Process Unit

  22. 11 - GAZAKH CEMENT PLANT Gazakh Cement Plant, Azerbaijan Evaluating the Existing Conditions Lorem ipsum dolor sit amet, consectetur adipiscingelit. Capacity : 2500-2700 tpd Specific Heat Consumption : 870 kcal/kg clinker Raw Mill Capacity : 205 tph :≥15.5% R90µm Fineness of the Mill Product Separator Efficiency : 75%

  23. 12 - RAW MEAL DRYING AND GRINDING UNIT Gazakh Cement Plant, Azerbaijan Raw Meal Drying and Grinding Unit Scope of Work Lorem ipsum dolor sit amet, consectetur adipiscingelit. New drying equipment for the raw meal Complete replacement of the separator and cyclones New Raw Mill Fan complete with motor and drive New raw meal transport unit Raw meal weighing unit modifications Complete procurement, dismantling and erection Supervision, commissioning and training

  24. 13 - KILN DE-DUSTING UNIT Gazakh Cement Plant, Azerbaijan Kiln De-Dusting Unit Scope of Work Lorem ipsum dolor sit amet, consectetur adipiscingelit. Bag Filter modifications New Bag Filter Fan with motor and drive Complete procurement, dismantling and erection works Commissioning, Training and Optimization

  25. 14 - PREHEA TER UNIT Gazakh Cement Plant, Azerbaijan Preheater Unit Scope of Work Lorem ipsum dolor sit amet, consectetur adipiscingelit. Preheater cyclone modifications TA Duct and Calciner connection modification New dip tubes, riser ducts and splash boxes New ID Fan, complete with motor and drive Complete manufacture, dismantling and erection Commissioning, Training and Optimization

  26. 15 - GUARANTEES Gazakh Cement Plant, Azerbaijan Overall Guarantees of All Project Lorem ipsum dolor sit amet, consectetur adipiscingelit. Raw Mill Unit : ≥240 tph Production Capacity Mixed Raw Material Moisture : Max 8% Mixed Raw Material Feed Size : 90% <25 mm : ≤1% Raw Meal Moisture Content : ≥85% Separator Efficiency

  27. 15 - GUARANTEES Gazakh Cement Plant, Azerbaijan Overall Guarantees of All Project Lorem ipsum dolor sit amet, consectetur adipiscingelit. Rotary Kiln Unit : ≥3300 tpd Clinker Production Capacity : ≤765 kcal/kg clinker Heat Consumption : ≤60 mbar Preheater Pressure Drop ID Fan Power Consumption : 9 kWh/t clinker Top Stage Cyclone Efficiency : 93%

  28. 15 - GUARANTEES Gazakh Cement Plant, Azerbaijan Overall Guarantees of All Project Lorem ipsum dolor sit amet, consectetur adipiscingelit. Quality Parameters : ≤1.5% ( daily avg.) Free Lime : ≥55 ( Std. Bogue formula) C 3 S LSF : 93-97 Silica Ratio : 2.0 - 2.8 : 1.0 – 1.8 Al 2 O 3 New Process Fans ’ Efficiency : ≥80%

  29. 16 - HIGHLIGHTS OF THE PROJECT Gazakh Cement Plant, Azerbaijan Lorem ipsum dolor sit amet, consectetur adipiscingelit. Highlights of the Project Supply of the equipment will be at 6 months Flame-off flame-off period is planned to be 35 days

  30. GRACIAS

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