PRETTY GROUP Bridging Technology and Sustainability Facts ts Bang - - PowerPoint PPT Presentation
PRETTY GROUP Bridging Technology and Sustainability Facts ts Bang nglad ades esh Independence 1971 Population 170M Capital Dhaka Major Port Chittagong Inflation Rate 5.97% GDP Growth 7.05% Export in 2015/16 US$34.50B Conversion
Facts ts Bang nglad ades esh
Independence 1971 Population 170M Capital Dhaka Major Port Chittagong Inflation Rate 5.97% GDP Growth 7.05% Export in 2015/16 US$34.50B Conversion Rate US$1.00 = 82.00 BDT
Second largest RMG exporting country after China Single largest exporting country in Europe Second largest cotton importing country The most competitive workforce globally
Facts ts Bang nglad ades esh
Total Investment Over US$150 Billion Total Employment Approximate 8 Million Direct Export Engagement Around 5,600 Factories RMG Export in 2015/2016 US$28.05 Billion Export Projection in 2020/2021 US$50 Billion RMG as a % of Total Export 81% RMG Contribution to Total GDP 13% Utilization of CTG Port by RMG 80% To Assure Building; Fire & Electrical Safety: ACCORD & ALLIANCE started operation in 2013 Factory Audited by ACCORD 1558 Factory Audited by ALLIANCE 1600
A. to our Customers….. Total Satisfaction by building long term partnership; assuring delivery discipline; product conformity; safe workplace and maintaining price continuity without compromising to quality….. B. to our People….. An equal opportunity employer by ensuring highly ethical & comfortable working environment and compliant with all national & international rules C. to our Society Turn as a Green factory with aim to release no waste to land field; reduce carbon footprint, use sustainable materials & employ partially challenged people
: 12 State-of-the-Art Factories Employment : Over 17,000 skilled workers Capacity : 2M PCS Knitwear & 1M PCS Shirts / Month Turnover : Projected US$250M by 2017 Registration : USGBC for LEED certification in Gold & Platinum Specialty : Largest Japanese Shima Seiki Knitting Machine holder Customers : World’s Leading Clothing Brands & H/S Retailers Business Portfolio :
RMG, Auto Brick, Real Estate, Steel Mills, Banks, Insurance, etc.
Markets : EUROPE, AUSTRALIA, USA, CANADA, JAPAN & AFRICA.
Pullovers; Cardigans; Jumpers; Leggings, Hats, Scarves, Mufflers, etc 1. In Fancy, Jacquard & Intarsia Knitting. 2. In Piece dye, Pigment dye, Space dye, Top dye, Dip dye, Tie dye 3. In Acid wash, Stone wash, Enzyme wash, Rubber Ball wash, etc
Basics, Taping, Casual, Oxford, Classic, Formal, Dress, Blouses, etc.
1. In all kinds of local & imported fabrics. 2. In all kinds of Overdyeing like (Piece, Pigment, Space, Top, Dip, Tie dye, etc.) 3. In all kinds of Washes like (Acid, Stone, Enzyme, Rubber Ball, etc.)
….. A high end Ladies wear manufacturing facility funded by JICA under the investment protocol of IDCOL & BIFL. Enlisted to USGBC for a LEED Platinum Certification. Total 70 Lines, Capacity 75,000 PCS / Day. Operation from 2018.
….. A high end Knit manufacturing facility having backward & forward linkage to Knitting, Dyeing, Yarn Dyeing, Piece Dyeing, Stitching, Printing & Embroidery. Enlisted to USGBC for a LEED GOLD Certification. Operation from 2018.
….. A high end Washing facility having Zero Discharge Water on the Ground. Fully Automated & High Tech having Green Certification & backed by Effluent Treatment
….. A high end Knit Fabrics Knitting & Dyeing facility enlisted to USGBC for a LEED GOLD
and 15 Tons of Cotton Yarn Dyeing / Day. Operation from End of 2017 .
….. A high end Lingerie manufacturing facility. To be Enlisted to USGBC for a LEED GOLD
Lingerie and 5,000 DZN of BRA/ Day. Operation from 2019.
2015 2016 2017 2018 2019 2020 18 24 36 60 65 72
Annual Capacity of Garments unit
million pieces
Years Capacity per year (million pieces) 2015 18.0 2016 24.0 2017 36.0 2018 60.0 2019 65.0 2020 72.0
Key Highlights
Total Floor Area - 5,00,000 SFT
Energy Efficient Green Building
LEED Certification: GOLD (applied)
Knitting Machine - 1000
Complaint to ACCORD/ALLIANCE
BSCI & SEDEX Certified
Capacity – 1,000,000 PCS / Month
Turnover – US$90M (Projected)
Employment - 5250 person
Year of Establishment - 2014 Key Highlights
Total Floor Area - 5,00,000 SFT
Energy Efficient Green Building
LEED Certification: GOLD (applied)
Knitting Machine - 1000
Complaint to ACCORD/ALLIANCE
BSCI & SEDEX Certified
Capacity – 1,000,000 PCS / Month
Turnover – US$90M (Projected)
Employment - 5250 person
Year of Establishment - 2014 Key Highlights
Total Floor Area - 5,00,000 SFT
Energy Efficient Green Building
LEED Certification: GOLD (applied)
Knitting Machine - 906
Compliant to ACCORD/ALLIANCE
BSCI & SEDEX Certified
Capacity – 900,000 PCS / Month
Turnover – US$85M (Projected)
Employment - 5250 person
Year of Establishment - 2014
Key Highlights
Total Floor Area - 2,00,000 SFT
LEAN Manufacturing Facility
Knitting Machine - 745
Complaint to ACCORD/ALLIANCE
BSCI, SMETA, ICS, OEKO-TEX Certified
Approved Facility of Okaidi, Carters, Zara H&M, C&A, Celio, Spring Field, Jules & Auchan
Capacity – 7,00,000 PCS / Month
Turnover – US$60M
Employment - 3600 person
Year of Establishment - 2001
C&A, Celio, Spring Field & GU
Gauge Planned Knitting Machines Planned Capacity (Pcs/ month) Actual Knitting Machines Actual Capacity (Pcs/ month) Brand
Multi Gauge: (3, 5 & 7) : Jacquard 900 1000,000 775 900,000 Shima Seiki Multi Gauge: (10, 12 & 14) : Jacquard 900 800,000 650 550,000 Shima Seiki 1.5/3 Gauge Jacquard 50 75,000 Shima Seiki 9 Gauge Jacquard 100 100,000 100 100,000 Honquima 7 Gauge Jacquard 200 225,000 200 225,000 Cixing /Guosheng 12 Gauge Jacquard 300 250,000 300 200,000 Cixing /Guosheng Multi Gauge: (10, 12 & 14 ): Intarsia 50 50,000 25 25,000 Shima Seiki
Total Capacities 2,500 2,500,000 2050 2000,000
Key Highlights
Total Floor Area – 208,000 SFT (9 Storied)
Total Sewing Lines – 20
Total Sewing Machines – 1,816 nos
Complaint to ACCORD (GREEN)
BSCI, SEDEX, WRAP (GOLD) Certified
Capacity – 38,000 PCS / Day
Turnover – Projected US$ 60 M
Employment – 2,841 person
Year of Establishment - 2016
Automatic Loading, Cutting & Spreading with IMA machines for high efficiency & productivity
auto placket scissoring machines from MAICA for better quality
Separate Pin table facilities for check fabric cutting
KANBAN signal application for line input loading and less transportation.
Special VEIT & MACPI machine for perfect quality fusing
Automation at pocket joining, sleeve placket joining, body hole and button attachment
Specialized MAICA machines at collar & cuff run stitch for assuring better quality
Auto stacker system for box placket and button placket.
100% Electronic control system (color & PO wise) and (ETS-RFID/Smart-MRT) for Visual Work Studio
1 unit is designed for Casual Shirt having TECHZEN smart auto hunger system with ETS or Smart MRT system
Dehumidification zone for moisture management, relaxation
Completely automatic shirt folding and poly bag system
Key Highlights: Phase 1: Brown Side
Total Floor Area – 5 000 m2
Knitting Machine - 100
Capacity – 90,000 PCS / Month
Turnover – EUR 10M (Projected)
Employment - 300 person
Production start from – July 2017 Speed to Market Solution
Key Highlights: Phase 2 – Green Field
Total Floor Area – 8 000 m2
Knitting Machine - 300
Capacity – 230,000 PCS / Month
Turnover – EUR 30M (Projected)
Employment - 800 person
Year of Establishment – 2018 Proximity to Major EU Markets Design Support & Quick Response
Developing new yarns in cooperation with yarn suppliers Developing
according to latest World trends Using latest technology for simulation design and fitting Capacity – 60 new styles per month