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power plants: from lab to industry How to manage the whole - - PowerPoint PPT Presentation

Technology transfer: paving the way for advanced manufacturing Brussels, 25th February 2015 The solar receiver tubes for thermodynamic power plants: from lab to industry How to manage the whole innovation process, avoiding the pitfalls of the


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The solar receiver tubes for thermodynamic power plants: from lab to industry

How to manage the whole innovation process, avoiding the pitfalls of the intermediate stage between basic research and commercialization

Marco Alvisi Marco Alvisi – – ENEA, Italy ENEA, Italy

Technology transfer: paving the way for advanced manufacturing

Brussels, 25th February 2015

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A viable Industrial Policy tool

Industrial Policy

Public Applied Research Programs Early Public Research – Industrial Partners collaboration New Potential Markets Technology Transfer Creation

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Time and TT steps

2001 2003 2002 2004 2005 2006 2007 2008 2009 2010 2011 2012

Prototype Design Project Start-up Prototype Operation start-up Components test and qualification Demo Design and construction

Lab R&D Test facility CSP

ARCHIMEDE SOLAR ENERGY Industry production facility

Industrial role Government role

New manufacturing plant (ASE)

! Public funding ! An open innovation model that combines internal and external ideas and expertises

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Market context and Technology need

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The solar receiver tube for the thermodinamic power plants

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Technically innovative elements - 1 -

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Technically innovative elements - 2 -

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High added value materials: 1st Patent Family

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Advanced manufacturing technologies

  • n 1st Patent
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High added value materials: 2nd Patent Family

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Advanced manufacturing technologies

  • n 2nd Patent
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Enea Experimental Plant and Test Facility

  • ENEA Casaccia National Labs,

Rome

Start-up April 2004 Tests and qualification of the basic concept & components More than 15,000 hr operation

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Overview of the Patents

Fampat family ITRM20110308 A1 2012-12-16 [IT2011RM0308] WO2012172505 A1 2012-12-20 [WO2012172505] EP2721353 A1 2014-04-23 [EP2721353] KR20140050629 A 2014-04-29 [KR20140050629] CN103782113 A 2014-05-07 [CN103782113] US2014130794 A1 2014-05-15 [US20140130794] IN10699/DELNP/2013 A 2014-12-26 [IN2013DN10699] HK1197099 A2 2015-01-02 [HK1197099] Fampat family ITRM20080113 A1 2009-09-01 [IT2008RM0113] WO2009107157 A2 2009-09-03 [WO2009107157] WO2009107157 A3 2010-01-14 [WO2009107157] EP2245208 A2 2010-11-03 [EP2245208]

Fampat family ITRM20040279 A1 2004-09-07 [IT2004RM0279] WO2005121389 A1 2005-12-22 [WO2005121389] EP1759031 A1 2007-03-07 [EP1759031] EP1759031 B1 2012-12-05 [EP1759031]

Fampat family ITRM20010349 D0 2001-06-18 [IT2001RM0349] ITRM20010349 A1 2002-12-18 [IT2001RM0349] WO02103257 A1 2002-12-27 [WO2002103257] AU2002346290 A1 2003-01-02 [AU2002346290] WO02103257 A8 2003-04-10 [WO2002103257] EP1397622 A1 2004-03-17 [EP1397622] WO02103257 A8 2004-04-29 [WO2002103257] EP1397622 B1 2004-12-01 [EP1397622] AT284010 T 2004-12-15 [ATE284010] DE60202142 D1 2005-01-05 [DE60202142] ES2230504 T3 2005-05-01 [ES2230504] DE60202142 T2 2005-12-01 [DE60202142] Fampat family US2004126594 A1 2004-07-01 [US20040126594]

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Transfer to Industry

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Transfer to Industry

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Transfer to Industry

ARCHIMEDE SOLAR ENERGY (owned by Angelantoni Group) Industry production facility (about 200 employees)

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Principal steps of the tech transfer of the innovation

1) A 1st European Patent (and two subsequent Patents) on oxide-based Cermet materials (one of the key technology of the receiver tube) was deposited, with technology solution proposed according to the production and market requirements; 2) Laboratory sputtering pilot plant “ENEA-1” , proprietary design, has been installed in the Enea laboratories as prototype pilot plant for the production of the receiver tube. 3) The “ENEA-1” sputtering demostration plant was placed at Archimede Solar Energy (Angeloantoni Group); 4) By using this first demonstration plant Archimede Solar Energy supplied the first hundreds of receiver tubes for “Archimede” ENEL power station sited in Priolo Gargallo (SC), i.e. the test field with real operating conditions. 5) A 2nd PCT Patent on nitride-based Cermet materials was deposited (high temperature solar coating with higher deposition rate and lower cost with respect to the previous Enea patented coating) and finalized in different world countries. 6) A Laboratory sputtering pilot plant “ENEA-2”, proprietary design, used for R&D on spectrally selective coating for receiver tubes (an experimental machine with high flexibility) was installed in Enea Lab with manufacturing functional approach equivalent to the production plants . 7) ENEA has developed the concept design of the sputtering apparatus, 75 meters long, with a production capacity of 70.000 receiver tubes/year, both for high and medium temperature employment, built in the ASE production facility. 8) On the 14th September 2011, Archimede Solar Energy opened in Massa Martana (Perugia) a new manufacturing plant.

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Main TT factors of this practise:

  • Research to market (push approach)
  • Patenting and “industrial secret” – commissioned research for know-how
  • 12 years of life cycle innovation
  • Funding: public for research, public-private LAB for piloting, private for

exploitation

  • Involvements of industrial suppliers companies
  • Innovation in products and processes design
  • Prototype of production line in lab >> testing in collaboration with

companies >> transfer of prototype >> new prototype in lab >> transfer of production line apparatus

  • Management: decentralized technical – centralized TT and policy
  • Verification and support of follow up (income, strategy etc)

COMPANY-RTO STRONG COLLABORATION FROM THE FIRST STEPS !!

Conclusions

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Thank you for your attention!

marco.alvisi@enea.it

www.enea.it

Acknowledgments

Special Thanks to: Augusto Maccari Archimede Solar Energy (ASE)