Our mission We provide Metal and Plastic parts and combine them in - - PowerPoint PPT Presentation

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our mission

Our mission We provide Metal and Plastic parts and combine them in - - PowerPoint PPT Presentation

Oct 02, 2023 182 likes •458 views

Our mission We provide Metal and Plastic parts and combine them in Mechatronic Manufacturing Solutions (MMS) for various application areas We are a reliable partner during the product life cycle for customers with a focus on technology and

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Our mission

Corporate presentation

We provide Metal and Plastic parts and combine them in Mechatronic Manufacturing Solutions (MMS) for various application areas We are a reliable partner during the product life cycle for customers with a focus

n technology and innovation

“We Industrialize Your Idea”

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Our company strategy

Corporate presentation

➢Engineering & Manufacturing ➢Metal & Plastic & Decoration technologies ➢Creating integrated modules/ products ➢Worldwide production facilities ➢One roof concept ➢Joint focus on worldwide customer support ➢Reliability and Trust “Powerful in Metal-Plastic Combinations”

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Worldwide production

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KeyTec Netherlands presentation

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Our company

KeyTec Netherlands presentation

➢ Established in 1999

➢ Small series & Mass production ➢ Floorspace 9000m2 ➢ 90 colleagues ➢ Metal & Plastic & Assembly ➢ IATF16949 and ISO13485 since 2008 ➢ Sales 14 M€ (2017)

KeyTec Netherlands B.V. in Sittard

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Our capabilities in High Volume Metal

KeyTec Netherlands presentation

High volume precision components: ➢ Flat stamping, deep drawing, bending ➢ Presses 25T to 250T ➢ All special alloys, ➢ Thickness 0.1-5.0 mm ➢ Progressive dies, Bihler, Butting ➢ Tolerances +/- 0,01 mm ➢ < 10 PPM level ➢ 100 % Vision inspection.

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Our capabilities in Small Series Metal

KeyTec Netherlands presentation

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Low volume metal forming: ➢ Flat stamping, deep drawing, extrusion, bending, turning and milling ➢ Laser cutting ➢ Presses from 5T up to 250T ➢ Material Thickness 0.05 - 4.0 mm ➢ Tolerances up to +/- 0.01mm ➢ Special materials like Invar, 100% Ni, 100% Sn, Mo, O2 free copper, FeNiCo Ti, and others

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Our capabilities in Insert Molding

KeyTec Netherlands presentation

➢Insert and Over Moulding ➢Precision Parts ➢Product weight of < 0.1 gram possible ➢Presses from 15T up to 250T ➢Engineering plastics (incl. LCP, PEI) ➢PPM level < 10

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Our capabilities in Assembly

KeyTec Netherlands presentation

➢Laser and Ultrasonic welding ➢Glueing ➢Automated & Manual Assembly ➢Testing

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Our Project phase

KeyTec Netherlands presentation

➢ Options for pre-tooling samples ➢ DFM & Feasibility check ➢ Focus on short tooling leadtime ➢ 100% vision inspection ➢ Testing

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Our Tooling

KeyTec Netherlands presentation

➢Partners in both Europe and Asia Pacific ➢Leadtime for T1 samples ➢PPAP & Run at Rate ➢R & M in House

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Our organisation

KeyTec Netherlands presentation

➢IATF 16949 automotive certification ➢ISO 13485 medical certification ➢ISO 14000 environmental certification ➢100% customer specific products ➢Sister companies in Czech Republic and China

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Our equipment

KeyTec Netherlands presentation

➢ Molding machines with mechanisation (5 to 250T) ➢ Metal presses for progressive dies (25 to 250T) ➢ Modular Metal presses (5 to 250T) ➢ Bihler machines ➢ Butting machines (Jouhsen) ➢ CNC and manual Turning ➢ Degreasing, Deburring and Washing ➢ Laser welding equipment (Trumph) ➢ US welding, Hot insertion, Soldering ➢ Bolt insertion ➢ Glueing (include UV) ➢ In house Repair & Maintenance ➢ 3D Measuring (Zeiss, Keyence)

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Our customers

KeyTec Netherlands presentation

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Metal-Glass connection

KeyTec Netherlands presentation

➢ Specific metal alloys ➢ Dedicated process ➢ Heat treatment and cleaning ➢ Low and high volume applications ➢ Isotropy in thermal expansion. Application = Solar, X-ray, Medical, Radar, Night Vision

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Connector pins

KeyTec Netherlands presentation

➢ Pre- and post plated pins ➢ Simultaneous thread tapping ➢ 100% Vision control possible ➢ High speed Bruderer and Kaiser presses

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Busbars & Terminals

KeyTec Netherlands presentation

➢ Different alloys, pre- and post plated ➢ On reel or in bulk.

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Springs

KeyTec Netherlands presentation

➢Progressive dies ➢Manufacturing from coils. ➢Precision/Complex geometries

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Brackets

KeyTec Netherlands presentation

➢ Incl. KTL treatment ➢ Incl. Nutwelding ➢ 250 T Press ➢Short leadtime for tooling

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Insert Moulded parts

KeyTec Netherlands presentation

➢ From reel or by robot ➢ In house stamping & moulding ➢ In line testing & vision inspection

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Assembly for Medical Devices

KeyTec Netherlands presentation

➢ ISO 13485 certified ➢ In house moulding & metal stamping/deepdrawing ➢ Assembly, Testing, Packaging with traceability ➢ US Welding, Glueing, Soldering

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Moulding for Hybrid/Electrical applications

KeyTec Netherlands presentation

➢ Different Materials ➢ Insertion.

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Butting

KeyTec Netherlands presentation

Brass and NiFe alloys; ➢ Pre- and postplated; ➢ With or without in-line milling; ➢ High volumes, high output (1 Billion pcs/yr); ➢ Demanding quality performance; ➢ Dedicated production environment. ➢ Dedicated cleaning Application = Battery Pin

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Scan engine module

KeyTec Netherlands presentation

➢ Laserwelding ➢ UV cured glueing ➢ Semi clean room ➢ Automated assembly ➢ Functional testing

Application = Optical module for bar code scanner

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Responsibilities

KeyTec Netherlands presentation

➢ 40% energy consumption reduction in 5 years ➢ 90% water consumption reduction in 10 years ➢ 90% waste reduction in 10 years. ➢ Returnable or cardboard packaging. ➢ Focus on minimal raw material usage + recycling. ➢ Participate in renewable energy industry (solar). ➢ Maximize usage of evaporating oil in metal stamping. ➢ Challenging, safe and pleasant working environment. ➢ Participation in social employment.

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The end

THANK YOU

KeyTec Netherlands presentation