Our mission We provide Metal and Plastic parts and combine them in Mechatronic Manufacturing Solutions (MMS) for various application areas We are a reliable partner during the product life cycle for customers with a focus on technology and innovation “We Industrialize Your Idea ” Corporate presentation
Our company strategy ➢ Engineering & Manufacturing ➢ Metal & Plastic & Decoration technologies ➢ Creating integrated modules/ products ➢ Worldwide production facilities ➢ One roof concept ➢ Joint focus on worldwide customer support ➢ Reliability and Trust “ Powerful in Metal-Plastic Combinations ” Corporate presentation
Worldwide production Corporate presentation
KeyTec Netherlands presentation
Our company KeyTec Netherlands B.V. in Sittard ➢ Established in 1999 ➢ Small series & Mass production ➢ Floorspace 9000m2 ➢ 90 colleagues ➢ Metal & Plastic & Assembly ➢ IATF16949 and ISO13485 since 2008 ➢ Sales 14 M€ (2017) KeyTec Netherlands presentation
Our capabilities in High Volume Metal High volume precision components: ➢ Flat stamping, deep drawing, bending ➢ Presses 25T to 250T ➢ All special alloys, ➢ Thickness 0.1-5.0 mm ➢ Progressive dies, Bihler, Butting ➢ Tolerances +/- 0,01 mm ➢ < 10 PPM level ➢ 100 % Vision inspection . KeyTec Netherlands presentation
Our capabilities in Small Series Metal Low volume metal forming: ➢ Flat stamping, deep drawing, extrusion, . bending, turning and milling ➢ Laser cutting ➢ Presses from 5T up to 250T ➢ Material Thickness 0.05 - 4.0 mm ➢ Tolerances up to +/- 0.01mm ➢ Special materials like Invar, 100% Ni, 100% Sn, Mo, O2 free copper, FeNiCo Ti, and others KeyTec Netherlands presentation
Our capabilities in Insert Molding ➢ Insert and Over Moulding ➢ Precision Parts ➢ Product weight of < 0.1 gram possible ➢ Presses from 15T up to 250T ➢ Engineering plastics (incl. LCP, PEI) ➢ PPM level < 10 KeyTec Netherlands presentation
Our capabilities in Assembly ➢ Laser and Ultrasonic welding ➢ Glueing ➢ Automated & Manual Assembly ➢ Testing KeyTec Netherlands presentation
Our Project phase ➢ Options for pre-tooling samples ➢ DFM & Feasibility check ➢ Focus on short tooling leadtime ➢ 100% vision inspection ➢ Testing KeyTec Netherlands presentation
Our Tooling ➢ Partners in both Europe and Asia Pacific ➢ Leadtime for T1 samples ➢ PPAP & Run at Rate ➢ R & M in House KeyTec Netherlands presentation
Our organisation ➢ IATF 16949 automotive certification ➢ ISO 13485 medical certification ➢ ISO 14000 environmental certification ➢ 100% customer specific products ➢ Sister companies in Czech Republic and China KeyTec Netherlands presentation
Our equipment ➢ Molding machines with mechanisation (5 to 250T) ➢ Metal presses for progressive dies (25 to 250T) ➢ Modular Metal presses (5 to 250T) ➢ Bihler machines ➢ Butting machines (Jouhsen) ➢ CNC and manual Turning ➢ Degreasing, Deburring and Washing ➢ Laser welding equipment (Trumph) ➢ US welding, Hot insertion, Soldering ➢ Bolt insertion ➢ Glueing (include UV) ➢ In house Repair & Maintenance ➢ 3D Measuring (Zeiss, Keyence) KeyTec Netherlands presentation
Our customers KeyTec Netherlands presentation
Metal-Glass connection ➢ Specific metal alloys ➢ Dedicated process ➢ Heat treatment and cleaning ➢ Low and high volume applications ➢ Isotropy in thermal expansion. Application = Solar, X-ray, Medical, Radar, Night Vision KeyTec Netherlands presentation
Connector pins ➢ Pre- and post plated pins ➢ Simultaneous thread tapping ➢ 100% Vision control possible ➢ High speed Bruderer and Kaiser presses KeyTec Netherlands presentation
Busbars & Terminals ➢ Different alloys, pre- and post plated ➢ On reel or in bulk. KeyTec Netherlands presentation
Springs ➢ Progressive dies ➢ Manufacturing from coils. ➢ Precision/Complex geometries KeyTec Netherlands presentation
Brackets ➢ Incl. KTL treatment ➢ Incl. Nutwelding ➢ 250 T Press ➢ Short leadtime for tooling KeyTec Netherlands presentation
Insert Moulded parts ➢ From reel or by robot ➢ In house stamping & moulding ➢ In line testing & vision inspection KeyTec Netherlands presentation
Assembly for Medical Devices ➢ ISO 13485 certified ➢ In house moulding & metal stamping/deepdrawing ➢ Assembly, Testing, Packaging with traceability ➢ US Welding, Glueing, Soldering KeyTec Netherlands presentation
Moulding for Hybrid/Electrical applications ➢ Different Materials ➢ Insertion. KeyTec Netherlands presentation
Butting Brass and NiFe alloys; ➢ Pre- and postplated; ➢ With or without in-line milling; ➢ High volumes, high output (1 Billion pcs/yr); ➢ Demanding quality performance; ➢ Dedicated production environment. ➢ Dedicated cleaning Application = Battery Pin KeyTec Netherlands presentation
Scan engine module ➢ Laserwelding ➢ UV cured glueing ➢ Semi clean room ➢ Automated assembly ➢ Functional testing Application = Optical module for bar code scanner KeyTec Netherlands presentation
Responsibilities ➢ 40% energy consumption reduction in 5 years ➢ 90% water consumption reduction in 10 years ➢ 90% waste reduction in 10 years. ➢ Returnable or cardboard packaging. ➢ Focus on minimal raw material usage + recycling. ➢ Participate in renewable energy industry (solar). ➢ Maximize usage of evaporating oil in metal stamping. ➢ Challenging, safe and pleasant working environment. ➢ Participation in social employment. KeyTec Netherlands presentation
The end THANK YOU KeyTec Netherlands presentation
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