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Optimizing Heat Recovery Systems for Power Generation in Rural Alaska Tanana Chiefs Conference and Alaska Center for Energy and Power Dr. Chuen-sen Lin Ross Coen September 28, 2009 Chena Hot Springs Project Summary Power


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Optimizing Heat Recovery Systems for Power Generation in Rural Alaska

Tanana Chiefs Conference and Alaska Center for Energy and Power

  • Dr. Chuen-sen Lin • Ross Coen • September 28, 2009
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Chena Hot Springs

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Project Summary

 Power generation through

use of an Organic Rankine Cycle (ORC) unit with heat recovery from diesel generator.

 Laboratory and field tests.  Preferred vendor:

ElectraTherm.

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ORC Technology

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Project Objectives

 To achieve ORC efficiency of 10% and

corresponding fuel efficiency by ~3%.

 Reduced fuel consumption.  Lower costs.  Reduced greenhouse gas emissions.

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Project Objectives

 To achieve ORC efficiency of 10% and

corresponding fuel efficiency by ~3%.

 Reduced fuel consumption.  Lower costs.  Reduced greenhouse gas emissions.

 To evaluate feasibility, operation / maintenance

requirements, and economic impact.

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Project Objectives

 To achieve ORC efficiency of 10% and

corresponding fuel efficiency by ~3%.

 Reduced fuel consumption.  Lower costs.  Reduced greenhouse gas emissions.

 To evaluate feasibility, operation / maintenance

requirements, and economic impact.

 To develop guidelines for ORC application,

particularly in rural Alaska.

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Tanana Chiefs Conference

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Galena, Alaska

 ~ 650 people  270 air miles west of Fairbanks  Transportation, economic, and

government hub of Yukon- Koyukuk sub-region

 Supply access by barge (river

ice-free from mid-May to mid- October); regular air access year-round

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Galena, Alaska

 City Power Plant  Fuel consumption (2007) =

574,000 gallons diesel

 Total fuel cost (574,000gal x

$6.50) = $3.73 million

 Total electric costs (fuel + non-

fuel) = $4.69 million

 Average load = 501 kW  Peak load = 1000 kW

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ORC efficiency improvement (%)

10 9 5

ORC fuel efficiency improvement (kW-hr/gal) 1.6675 1.50075 0.83375 Net fuel efficiency (kW- hr/gal) 16.1675 16.00075 15.33375 Gal fuel per 1000 kW-hr 61.8525 62.4971 65.2156 Cost per 1000 kW-hr (at $6.50/gal) $402.04 $406.23 $423.90 Starting engine fuel efficiency (kw-hr/gal) 14.5 14.5 14.5 Gal fuel per 1000 kW-hr 68.9655 68.9655 68.9655 Cost per 1000 kW-hr (at $6.50/gal) $448.28 $448.28 $448.28

Cost savings $46.24 $42.05 $24.38

Effect of ORC on overall efficiency

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Potential total cost savings

In 2007, the approximate electric production in Galena was 4,387,284 kW-hr.

ORC efficiency improvement (%)

10 9 5

Cost savings per 1000 kW-hr/gal

$46.24 $42.05 $24.38 Potential annual savings with ORC $202,868 $184,485 $106,961

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Economic analysis (payback time)

Cost of ORC unit = $128,000 Fuel efficiency = 14 kW-hr/gal, Operation = 24 hr/day

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Potential Economic Impact… ACROSS RURAL ALASKA:

Electric power generation in rural Alaska in 2007 = 375,000 MW-hr Fuel consumption = 26 million gallons With ORC operating at 10% efficiency, total potential savings in 2007 = $17,340,000 With ORC in every village over 20 years = $346,800,000

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Current Status of ORC for Mid-sized engines

 Power capacity: Less than 100 kW  Development status: R&D and prototype (pre-

commercial)

 Efficiency of prototypes:

 7% from jacket coolant / exhaust gas recirculation  12.5% from jacket coolant / exhaust of long-haul truck  9% from hot coolant

Now is the right time for a small-scale field test in Alaska!

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Relevance to Alaska

 ORC technology is currently being used in large-

scale and industrial applications around the world…however…

 Few data exist on small-scale applications,

especially in Alaska’s unique environmental and climatic conditions.

 There is a need for laboratory / field

performance data for optimal application and design improvement.

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A successful ORC project has the potential…

  • To provide data and

insight on small- to mid- scale ORC applications.

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A successful ORC project has the potential…

  • To provide data and

insight on small- to mid- scale ORC applications.

  • To reduce fuel

consumption and greenhouse gas emissions.

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A successful ORC project has the potential…

  • To provide data and

insight on small- to mid- scale ORC applications.

  • To reduce fuel

consumption and greenhouse gas emissions.

  • To be replicated in other

villages in rural Alaska.

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Tanana Chiefs Conference

Alaska Center for Energy and Power