Optimal Timing of Preventive Maintenance for Addressing - - PowerPoint PPT Presentation

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Optimal Timing of Preventive Maintenance for Addressing - - PowerPoint PPT Presentation

Optimal Timing of Preventive Maintenance for Addressing Environmental Aging Charles J. Glover Texas A&M University / TTI Artie McFerrin Department of Chemical Engineering MnROAD Test Facility July 23, 2008 OUTLINE Background Needs


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SLIDE 1

Optimal Timing of Preventive Maintenance for Addressing Environmental Aging

Charles J. Glover Texas A&M University / TTI Artie McFerrin Department of Chemical Engineering MnROAD Test Facility July 23, 2008

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SLIDE 2

OUTLINE

  • Background
  • Needs
  • Needs being addressed
  • Needs - Not being addressed well

enough

  • Combining efforts nationally
  • Suggested emphasis of this PFS
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SLIDE 3

THE PROBLEM

  • Binder oxidation and hardening DO occur

extensively beyond one inch down into the pavement

  • Mixture performance declines significantly with

binder oxidation

  • Effective maintenance programs will inhibit

binder oxidation in pavement or rejuvenate in- place binder - Is this possible?

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SLIDE 4

BACKGROUND

IN SERVICE: BINDERS OXIDIZE, BECOME STIFFER AND LESS DUCTILE…A RELENTLESS PROCESS!

0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0

2 4 6 8 10

Stress Elongation

Failure Stress Increasing Oxidation

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SLIDE 5

BACKGROUND TxDOT 0-1872

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SLIDE 6

BACKGROUND TxDOT 0-4688

AS BINDERS OXIDIZED, MIXTURE FATIGUE RESISTANCE DECLINES…

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SLIDE 7

BACKGROUND TxDOT 0-4688

BINDER OXIDATION MODEL CAN BE USED TO ESTIMATE HARDENING RATE IN PAVEMENT

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SLIDE 8

BACKGROUND TxDOT 0-4688

THROUGHOUT SERVICE, BINDER HARDENING PROCEEDS IN A WAY THAT DEPENDS DEPENDS ON CLIMATE AND THE PHYSICAL STRUCTURE OF THE MIXTURE

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SLIDE 9

BACKGROUND TxDOT 0-4688

ACCESSIBLE AIR VOIDS IS ONE OF THE KEY MIXTURE PARAMETERS THAT SIGNIFICANTLY AFFECTS BINDER OXIDATION

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SLIDE 10

BACKGROUND TxDOT 0-5091

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SLIDE 11

TxDOT 0-5091

  • SUMMARY -
  • Effects of fog seals on pavement durability

appear to be minimal, with respect to sealing

  • r rejuvenation
  • Fog seals did not appear to penetrate below

the pavement surface

  • The aging rates of asphalt binders are

decreased by very low accessible air voids

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SLIDE 12

BACKGROUND

  • SUMMARY -
  • Binder oxidation and hardening DO occur

extensively beyond one inch down into the pavement

  • Mixture performance declines significantly with

binder oxidation

  • Effective maintenance program would inhibit

binder oxidation in pavement and/or rejuvenate in-place binder

  • Evidence suggests that sealants may affect

binders…or may not

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SLIDE 13

RESEARCH NEEDS

  • Improved Understanding of binder oxidation

and hardening rates in pavements (model) – Improved measurements of mixture air voids morphology: pore size, spacing, AAV – Improved understanding of air permeation through pavements

  • Improved understanding of the impact of

binder hardening on mixture performance (e.g. fatigue)

  • Field measurements of binder oxidation in

pavements and maintenance treatment effectiveness

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SLIDE 14

CURRENT EFFORTS

  • Improved Understanding of binder oxidation and

hardening rates in pavements (model) – Thermal/Oxygen transport model - ARC, 0-6009 – Improved measurements of mixture air voids morphology: pore size, spacing, AAV - ARC – Improved understanding of air permeation through pavements - ??

  • Improved understanding of the impact of binder

hardening on mixture performance (e.g. fatigue) - 0-6009 (laboratory, field data, Texas mixtures); ARC (modeling, laboratory, field data, non-Texas)

  • Field measurements of binder oxidation in

pavements and maintenance treatment effectiveness - 0-6009 (Texas)

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SLIDE 15

WORK PLAN – TxDOT 0-6009

Lab Mixture Oxidation and Measurement

Measure Binder Oxidation and Hardening in Pavements over Time as a Function of Depth (Subtask 2a-6 and Task 2b) Model Estimates of Binder Oxidation and Hardening in Pavements over Time as a Function of Depth (Subtasks 2a-3 and 2a-5) Mixture Aging Parameter Evaluation (Task 2c)

Compare

Field Aging Lab Aging Model 2: Develop Pavement Temperature- Oxygen Transport Model (Subtask 2a-4) Compare/ Calibrate Develop Fatigue Analysis System with Aging (Task 2d) Treatment Develop Database of Binder Oxidation and Hardening Kinetics (Subtask 2a-1)

Pavement and Mixture Oxidation Modeling

Model 1: Develop Database of Pavement Temperatures (Subtask 2a-2)

Pavement Oxidation and Measurement

Measure CMSE Fatigue Resistance (Task 2c) Measure CMSE Fatigue Resistance (Task 2c)

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SLIDE 16

TxDOT 0-6009: Evaluate Maintenance Treatments to Reduce Aging

Selected Pavements

(5 Climate Zones) Field Aging

  • Temperature Cycle
  • Local Climate
  • Traffic Load
  • Coring Annually

Mixture Test

  • CMSE (Mixture Properties)
  • X-ray CT (Air Void Content)
  • Corelok (Air Void Content)

Extraction and Recovery Binder Test

  • DSR (η0*, G’/(η’/G’))
  • FTIR (Carbonyl Area)

ER (Environmental Room) DSR (Dynamic Shear Rheometer) FTIR (Fourier Transform Infrared) CMSE (Calibrated Mechanistic Approach with Surface Energy)

Treatment

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SLIDE 17

NEEDS - NOT BEING MET

  • Improved Understanding of binder oxidation

and hardening rates in pavements (model) – Improved understanding of air permeation through pavements - Pavement breathing? Permeation from below? Flow out the edges? – Do treatments restrict access to oxygen? Compete with moisture drainage?

  • Field measurements: binder oxidation;

maintenance treatment effectiveness - more data are needed in many climates to give better confidence in models

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SLIDE 18

SUGGESTED EMPHASIS OF PFS

  • Additional measurements of field aging and

maintenance treatment effectiveness - flow into and through pavements; ability to retard

  • xidation and/or rejuvenate binders

– Hot-applied treatments – Emulsion Treatments

  • A better understanding of fundamentals will

allow determining optimal timing - link to fundamentals of binder oxidation in 0-6009 and ARC

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SLIDE 19

…Discussion…

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SLIDE 20

…Backup Slides…

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SLIDE 21

TEST PLAN

Model Development Approach

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SLIDE 22

Equation for Oxidation Model

CA O O

r h cRT r P r r r D r P P D t P ⎟ ⎠ ⎞ ⎜ ⎝ ⎛ − ⎥ ⎦ ⎤ ⎢ ⎣ ⎡ ⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ∂ ∂ ∂ ∂ + ⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ∂ ∂ ⎟ ⎟ ⎠ ⎞ ⎜ ⎜ ⎝ ⎛ ∂ ∂ = ∂ ∂ 1

2 2

2

RT E

e AP r dt d

/ CA

CA

= =

α Where P = Oxygen partial pressure in asphalt binder film α = Order of reaction E = Activation energy DO2 = Oxygen diffusivity in asphalt film c = Experimental constant R = Gas Constant T = Absolute temperature of asphalt film h = Henry’s law constant

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SLIDE 23

TEST PLAN

Measure Field & Lab Binder Aging Rates to Calibrate the Transport Model

Field Cores

(5 Climate Zones)

Laboratory Mixtures

(Controlled Binder Content and Air Void Content) Field Aging

  • Temperature Cycle
  • Local Climate
  • Traffic Load
  • Coring Annually

Laboratory Aging in ER 1)0 month 2)3 months 3)6 months 4)9 months Mixture Test

  • CMSE (Mixture Properties)
  • X-ray CT (Air Void Content)
  • Corelok (Air Void Content)

Extraction and Recovery Binder Test

  • DSR (η0*, G’/(η’/G’))
  • FTIR (Carbonyl Area)

Neat Binder

(Correspond to Field and Laboratory Mixture)

Follow procedure in Subtask 2a-1 for Neat Binder aging and Measurements

ER (Environmental Room) DSR (Dynamic Shear Rheometer) FTIR (Fourier Transform Infrared) CMSE (Calibrated Mechanistic Approach with Surface Energy)

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SLIDE 24

CMSE Test Procedures

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SLIDE 25
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SLIDE 26

BACKUP SLIDE 2

Improvement over EICM and recent advanced models

Surface B.C Heat conduction inside pavement Bottom B.C Input data

Ta Qs Wind speed

Model Parameters

qs [shortwave solar radiation] Ts

4 [outgoing longwave radiation]

Ta

4 [incoming longwave radiation]

hc (Ta-Ts) [convection heat loss] Depth independent heat flux Hourly solar radiation predicted using SUNY

  • r METSTAT model (available at NSRDB)

Interpolated hourly air temperature with

  • max. and min. temperature recorded
  • temp. measured in the middle depth of Pav.)

Improvements Over EICM and existing Models

Our Model Optimized model parameters (Based on Hourly wind speed x T k T T h T T q t T x C

s a s c s a a s s

∂ ∂ + − − − + − = ∂ ∂ Δ ) ( ) 1 ( 2

4 4

εσ σ ε α ρ

* Improvement over EICM * over recent advanced models * * * * * * * * *

2 2

x T C k t T ∂ ∂ = ∂ ∂ ρ

εσ εaσ