IMPROVING DEINKED PULP IMPROVING DEINKED PULP QUALITY BY OXIDATION - - PowerPoint PPT Presentation

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IMPROVING DEINKED PULP IMPROVING DEINKED PULP QUALITY BY OXIDATION - - PowerPoint PPT Presentation

IMPROVING DEINKED PULP IMPROVING DEINKED PULP QUALITY BY OXIDATION WITH QUALITY BY OXIDATION WITH TEMPO TEMPO by Julie Leroux Centre intgr en pte et papier Universit du Qubec Trois-Rivires Outline Outline Introduction


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IMPROVING DEINKED PULP QUALITY BY OXIDATION WITH TEMPO IMPROVING DEINKED PULP QUALITY BY OXIDATION WITH TEMPO

by Julie Leroux

Centre intégré en pâte et papier Université du Québec à Trois-Rivières

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Outline Outline

Introduction Objectives Approach Experimental Results Conclusions Acknowledgements

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Introduction Introduction

Critical crisis for the Canadian pulp and paper industry

Devastating effects on its future economic growth

Challenges

High value of the Canadian $ vs the US $ Rising costs: Fuel, energy,Wood chips Low prices and overcapacity for several grades Newsprint demand in US is decreasing Quebec: Coulombe report

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Introduction Introduction

Solution? :

Use more deinked pulp (DIP)

  • To compensate for the reduction in virgin fibres

supply

  • To reduce production costs

DIP is largely used for

Newsprint Fine papers Tissue papers Boards

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Problematic Problematic

DIP is not used in value added papers

Lower bonding ability of deinked fibres

  • Lower water re-swelling properties
  • Chemical and mechanical treatments affect fibre

properties

Residual ink

  • Aging of offset inks
  • Ink redeposition during repulping
  • Reduced optical properties (Grey shade)

Contaminants

  • Adhesives, waxes and latexes
  • Stickies (macro and micro stickies)
  • Affect pulp quality and papermachine runnability
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Objectives Objectives

To increase DIP usage in value added papers

Must improve both optical and physical properties of deinked fibres

To study the oxidizing potential of TEMPO

Improve strength and optical properties of deinked fibres

  • Establish optimal conditions for oxidation
  • Determine the effect of addition deinked

fibres to TMP (physical and optical properties)

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Approach Approach

Tempo oxidation of DIP improved strength properties

Determine optimum concentration of NaBr and NaOCl

With optimum concentrations

Make handsheets with oxidized deinked fibres and TMP Determine physical and optical properties

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Experimental Experimental

Deinked Pulp Oxidation with Tempo Filtration and washing Optimized Oxidized Pulp

Handsheet Making and testing

Mixtures with TMP pulp

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Experimental Experimental

2.075 150 0.770 4.75 0.0019 0.025 20 2.075 150 0.411 2.54 0.0019 0.025 19 2.075 150 0.246 1.52 0.0019 0.025 18 2.075 150 0.123 0.76 0.0019 0.025 17 1.038 75 0.770 4.75 0.0019 0.025 16 1.038 75 0.411 2.54 0.0019 0.025 15 1.038 75 0.246 1.52 0.0019 0.025 14 1.038 75 0.123 0.76 0.0019 0.025 13 0.512 37 0.770 4.75 0.0019 0.025 12 0.512 37 0.411 2.54 0.0019 0.025 11 0.512 37 0.246 1.52 0.0019 0.025 10 0.512 37 0.123 0.76 0.0019 0.025 9 0.166 12 0.770 4.75 0.0019 0.025 8 0.166 12 0.411 2.54 0.0019 0.025 7 0.166 12 0.246 1.52 0.0019 0.025 6 0.166 12 0.123 0.76 0.0019 0.025 5 0.083 6 0.770 4.75 0.0019 0.025 4 0.083 6 0.411 2.54 0.0019 0.025 3 0.083 6 0.246 1.52 0.0019 0.025 2 0.083 6 0.123 0.76 0.0019 0.025 1 NaOCl (mmol/g) NaOCl (mL) NaBr (mmol/g) NaBr (g) TEMPO (mmol/g) TEMPO (g) Trial No.

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Results Results

Optimization Pulp mixtures

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Results-Optimization Results-Optimization

Carboxylic Groups

100 150 200 250 300 350 400 450 0.083 0.166 0.512 1.038 2.075

NaOCl added (mmol/g) Carboxyl content in pulp (mmol/kg)

Blank 0.12 mmol NaBr/g 0.25 mmol NaBr/g 0.41 mmol NaBr/g 0.77 mmol NaBr/g

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Results Results

Breaking Length

3.0 3.5 4.0 4.5 5.0 5.5 0.083 0.166 0.512 1.038 2.075

NaOCl added (mmol/g) Breaking length (Km)

Blank 0.12 mmol NaBr/g 0.25 mmol NaBr/g 0.41 mmol NaBr/g 0.77 mmol NaBr/g

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Results Results

Burst Index

1.5 1.7 1.9 2.1 2.3 2.5 2.7 2.9 3.1 3.3 0.083 0.166 0.512 1.038 2.075

NaOCl added (mmol/g) Burst index (kPa*m2/g)

Blank 0.12 mmol NaBr/g 0.25 mmol NaBr/g 0.41 mmol NaBr/g 0.77 mmol NaBr/g

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Results Results

Tear Index

6.0 7.0 8.0 9.0 10.0 11.0 0.083 0.166 0.512 1.038 2.075

NaOCl added (mmol/g) Tear index (mN*m2/g)

Blank 0.12 mmol NaBr/g 0.25 mmol NaBr/g 0.41 mmol NaBr/g 0.77 mmol NaBr/g

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Results Results

Brightness

40 45 50 55 60 65 0.083 0.166 0.512 1.038 2.075

NaOCl added (mmol/g) Brightness iso (%)

Blank 0.12 mmol NaBr/g 0.25 mmol NaBr/g 0.41 mmol NaBr/g 0.77 mmol NaBr/g

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Results Results

Residual Ink (ERIC)

100 120 140 160 180 200 220 240 260 280 0.083 0.166 0.512 1.038 2.075

NaOCl added (mmol/g) ERIC (ppm)

Blank 0.12 mmol NaBr/g 0.25 mmol NaBr/g 0.41 mmol NaBr/g 0.77 mmol NaBr/g

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Conclusions-Optimization Conclusions-Optimization

Increase of both NaOCl and NaBr

Higher amounts of carboxyl groups Improvement is important for high concentration of NaOCl

Breaking length and burst were improved Tear was reduced Brightness was slightly decreased ERIC was slightly reduced

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Results-Pulp Mixtures Results-Pulp Mixtures

Breaking Length

2.5 3.0 3.5 4.0 4.5 5.0 5.5 Bl TMP 10 30 50 80 100

Deinked pulp (%) Breaking length (km)

Blank TMP Untreated High carboxyl Low carboxyl

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Results Results

Burst Index

1.0 1.5 2.0 2.5 3.0 3.5 Bl TMP 10 30 50 80 100

Deinked pulp (%) Burst index (kPa*m2/g)

Blank TMP Untreated High carboxyl Low carboxyl

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Results Results

Tear Index

5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 Bl TMP 10 30 50 80 100

Deinked pulp (%) Tear index (mN*m2/g)

Blank TMP Untreated High carboxyl Low carboxyl

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Results Results

Brightness

50.0 51.0 52.0 53.0 54.0 55.0 56.0 57.0 58.0 59.0 Bl TMP 10 30 50 80 100

Deinked pulp (%) Brightness ISO (%)

Blank TMP Untreated High carboxyl Low carboxyl

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Results Results

Residual Ink (ERIC)

0.0 50.0 100.0 150.0 200.0 250.0 Bl TMP 10 30 50 80 100

Deinked pulp (%) ERIC (ppm)

Blank TMP Untreated High carboxyl Low carboxyl

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Conclusions-Pulp Mixtures Conclusions-Pulp Mixtures

Higher proportions of oxidized deinked fibres improved

Breaking length, burst and tear Brightness was slightly improved ERIC were higher for all trials Low carboxyl pulp can be use as fibres reinforcement.

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Acknowledgements Acknowledgements

Financial supports

Natural Sciences and Engineering Research Council of Canada (NSERC) Canada Research Chair in Value-added Paper And Bruno Chabot, Ph.D Claude Daneault, Ph.D

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QUESTIONS QUESTIONS

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Mechanism Mechanism

NaOCl NaCl NaBr NaOBr

N N N O O OH

TEMPO

O OH O COONa O OH O OH O CH2OH O OH

pâte originale pâte oxydée

O OH CH2OH O OH O OH COONa O OH