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Structure, Extinction, and Ignition of Non-Premixed Flames in the Counterflow Configuration Ryan Gehmlich STAR Global Conference 2013 Orlanda, Florida March 18-20 1 Outline Background Developing Reaction Mechanisms for Combustion


  1. Structure, Extinction, and Ignition of Non-Premixed Flames in the Counterflow Configuration Ryan Gehmlich STAR Global Conference 2013 Orlanda, Florida March 18-20 1

  2. Outline  Background  Developing Reaction Mechanisms for Combustion Systems  Validating Mechanisms Using Ideal Flames  Case Study I: Extinction and Autoignition of ethane/air/nitrous oxide flames  Case Study II: Extinction and Autoignition of Lightly- Branched Octane Isomers  Summary 2

  3. Motivation for chemical kinetic studies in combustion Aviation Engines Gun/Artillery Propellants Power generation Rockets/Missiles Ground Transportation 3

  4. Modeling combustion phenomenon  Combustion modeling tools are now able to couple CFD with detailed chemistry  For this to work, we need to develop validated chemical mechanisms!  Validate chemical mechanisms through the use of 1D ideal flames 4

  5. Reaction Mechanisms Global Reaction of Hydrogen Combustion 2 H 2 + O 2 → 2 H 2 O(g) + heat 5

  6. A few combustion mechanisms  San Diego Mechanism – C1-C4 hydrocarbons, hydrogen, nitrogen oxides, JP10, heptane  http://web.eng.ucsd.edu/mae/groups/combustion/mechanism.html  GRI-Mech – Natural gas (including NO)  http://www.me.berkeley.edu/gri-mech/version30/text30.html  USC-Mech II – C1-C4 hydrocarbons, hydrogen http://ignis.usc.edu/Mechanisms/USC-Mech%20II/USC_Mech%20II.htm   Jetsurf 2.0 – Jet fuel surrogates (i.e. n-dodecane, n-butyl-cyclohexane, etc.) http://melchior.usc.edu/JetSurF/JetSurF2.0/Index.html   Creck Modeling Group – C1-C16 hydrocarbons, alcohols, esters, reference components of surrogates of real fuels  http://creckmodeling.chem.polimi.it/index.php/kinetic-schemes  Lawrence Livermore National Laboratory – C1-C7 hydrocarbons, alcohols, dimethyl ether, etc. https://www-pls.llnl.gov/?url=science_and_technology-chemistry-combustion-mechanisms   Engine Research Center, UW Madison – n-Heptane, n-butanol, PAH, biodiesel http://www.erc.wisc.edu/chemicalreaction.php  6

  7. Counterflow burner for combustion kinetics  Laminar, opposed-flow diffusion flames can be established experimentally using this simple flow geometry  Counterflow flames can be simulated by applying the equations of continuity, motion, energy, and species concentration  Boundary conditions are well- defined at the duct exits  Properties such as temperature and species concentrations can be modeled in 1-dimensional space 7

  8. Flow Field Characteristics  Oxidizer strain rate,  Flow is momentum balanced such that  Duct separation distance, L = 10 mm (extinction) or 12 mm (ignition)  Three screens of 200 mesh ensure plug flow at the duct exit planes 8

  9. Flow Visualization Oxidizer duct • Illuminated by HeNe laser sheet Fuel duct • Seeded with baby powder (corn starch), 0.1-0.8 micron diameter • Streamlines demonstrate plug flow at the oxidizer duct boundary 9

  10. Numerical Simulation of Flames  Digital Analysis of Reacting Systems (DARS) Basic  Includes 0D and 1D reactor models, including a 1D opposed flow diffusion flame model  Visualize mechanisms and species data  Perform sensitivity analyses, flow analyses, and mechanism reduction  Visualize species and temperature profiles, compare predictions with experiments, tune the mechanisms! 10

  11. Using DARS for a 1d opposed flow reactor  Current versions of the DARS GUI do not Select run having looping capabilities for opposed path flow reactors  Looping can be achieved using a high level programming or scripting language and the command line tools of the DARS Use previously interface (I used MATLAB) generated Yes  Convergence to solutions tends to be start smoother, faster, and more consistent solution? than other commerical codes on the market Copy start solution to run path No Write 𝑈 𝑘 , 𝑍 𝑗,𝑘 , 𝑞 GasComposition.txt 𝑊 𝑘 , 𝑀 , grid settings, Write Use better start solution or solver settings FlameUserSettings.txt adjust grid/solver settings Chemistry set Copy to run path: (mechanism, InputRedKinMec.txt No thermo and InputRedKinTherm.txt transport files) Create folders in the run path for output files (DARS command line Convergence? Yes tools cannot do this) Run Chamble.exe within the run folder 11

  12. Case Study I: Extinction and Autoignition of Ethane/Air/N 2 O Flames  Improve knowledge of detailed and reduced chemical kinetic mechanism for gas-phase reactions in the ignition of gelled hypergolic propellants  Gas-phase N 2 O chemistry is a subsystem of nitramine propellant combustion  Data can be used to validate or improve chemical mechanisms for nitrogen chemistry in these systems 12

  13. Experimental Apparatus 13

  14. Numerical Computations  All computations done using DARS v. 2.06 and 2.08  Used the latest San Diego mechanism including NO x  61 reactive species, 297 reversible reactions  Some cases checked using Creck C1-C3 mechanism with NO x , v. 1201 (111 species, 1,835 reactions, 2,357 including reverse) 14

  15. Extinction • The structure of the reactive flow-field depends on the five independent parameters Y F,1 , Y N2O,2 , Y O2,2 , T 1 , and T 2 . • The experiments were conducted with T 1 = T 2 =298 K. This reduces the number of independent parameters to three. • To facilitate comparison of predictions of asymptotic analysis with experimental data, the temperature for complete combustion, T st , and the stoichiometric mixture fraction, Z st , was fixed. This reduced the number of independent parameters by two, leaving only one independent parameter. • The strain rate at extinction, a 2 , was recorded as a function of the mass fraction of N 2 O, Y N2O,2 . 15

  16. Results N 2 O/O 2 /N 2 At a fixed flame temperature ( T st ) and location ( Z st ), replacing O 2 by N 2 O promotes extinction C 2 H 6 /N 2 (inhibition) 16

  17. Ignition Mass Fractions and Boundary Temperatures  Fuel Stream   Balance N 2  , measured by a thermocouple below the fuel duct screens  Oxidizer Stream  Contains a mixture of N 2 O, N 2 , and air  Kept a constant mass fraction of O atoms in the oxidizer stream for varying  T 2 is increased slowly until ignition occurs, all flows are constantly recalculated to retain a constant strain rate and a momentum balance 17

  18. Autoignition temperature vs. strain rate for Results pure ethane-air flame 18

  19. Autoignition temperature as a function of N 2 O mass Results fraction in the oxidizer stream 19

  20. II. Extinction and Ignition of Lightly-Branched Octane Isomers 20

  21. Motivation  Previous studies on 2-methylalkane and singly methylated alkanes (such as 2-methylheptane) showed significantly different combustion behavior than their linear alkane counterparts  The present study extends this to work with iso-alkanes that have methyl groups on different locations and with more than one methyl substitution  2,5 dimethylhexane (C 8 H 18 -25) and 3-methylheptane (C 8 H 18 -3) are important components of petroleum-based transportation fuels 2-methylheptane 3-methylheptane 2,5 dimethylhexane Octane 21

  22. Experimental Conditions Mass Fractions and Boundary Temperatures - Extinction  Fuel Stream  A range of mass fractions of fuel from 0.2-0.5  Balance N 2   Oxidizer Stream  Contains undiluted air   Strain rate is increased slowly until extinction occurs 22

  23. Experimental Conditions Mass Fractions and Boundary Temperatures - Autoignition  Fuel Stream   Balance N 2   Oxidizer Stream  Contains undiluted air  T 2 is increased slowly until ignition occurs, all flows are constantly recalculated to retain a constant strain rate and a momentum balance 23

  24. Numerical Computations  Mechanism development by Lawrence Livermore National Laboratory in Livermore, CA  Used two mechanisms:  LLNL detailed mechanism – 767 species, 3,961 reversible reactions  LLNL skeletal mechanism – 241 species, 1,587 reversible reactions 24

  25. Results: Extinction Measured and predicted strain rate at extinction Methyl branch location makes little difference in extinction between 2- and 3- methylheptane 2,5 dimethylhexane extinguishes at lower strain rates 25

  26. Results: Autoignition Measured and predicted autoignition temperature Methyl branch location makes little difference in extinction between 2- and 3- methylheptane 2,5 dimethylhexane autoignites at higher temperatures 26

  27. Summary • DARS 1D solvers are a useful tool in the development, validation, and reduction of reaction mechanisms • DARS has proven to be an excellent tool in our arsenal – fast, consistent convergence to flame solutions without too much fuss Thanks: Fabian Mauss, Lars Seidel, Karin Frojd 27

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