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Non-routine Wastes Construction Projects Plant Expansions at Grifols, Clayton, NC Samuel S. Vedder, Sr. ESS, Environmental March 23, 2016, Mfg. Zero Waste Conference, Wilmington, NC 1 Pharmaceutical Manufacturing in Clayton, NC


  1. Non-routine Wastes – Construction Projects Plant Expansions at Grifols, Clayton, NC Samuel S. Vedder, Sr. ESS, Environmental March 23, 2016, Mfg. Zero Waste Conference, Wilmington, NC 1

  2. • Pharmaceutical Manufacturing in Clayton, NC • ~1600 employees, ~250 acres • Manufactures products from human plasma • Participant in NCDENR’s Environmental Stewardship Initiative (Rising Steward level) • ISO 14001 Equivalent Program 2

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  4. 3 Significant Expansions in 2013-2015 Plasma Logistics Center New Warehouse Multi-Purpose Facility 4 4

  5. Plasma Logistics Center o C freezer and 2-story processing facility for plasma Fully automated high-rise -30 receipt, shipping, and classification. 83,560 square feet 5,100 pallet spaces Capacity to store 3 million liters of human plasma 5 5

  6. New Raw Material Warehouse for additional space to consolidate offsite storage facilities and support the continued growth of the Clayton site. 64,000 square feet 3,900 pallet spaces First LEED Certified building in Johnston County, North Carolina 6 6

  7. Multi-Purpose Facility For processing and purifying immune globulins from survivors of rare diseases. 8,000 square feet Unique construction building within a building Enclosed and isolated from the rest of the site 7 7

  8. Critical Steps in Construction Waste Management Train Track & Report Segregate Enforce (if necessary) 8

  9. Training of Contractors • Required for all contractors every six months • Especially important to have engineers and construction managers on-board • Monitoring and feedback 9

  10. Segregation of Construction Waste Metal Wood Concrete Cardboard Asphalt Trash 10

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  12. Waste Diverted from Landfill 100% 8 16 16 17 18 90% 19 27 32 34 80% 70% 60% 95 96 95 50% 92 84 84 83 82 81 40% 73 68 66 30% 20% 10% 5 5 4 0% IG - 2013 IG - 2014 IG - 2015 GBI - GBI - GBI - GTI - GTI - GTI - GPO - GPO - GPO - 2013 2014 2015 2013 2014 2015 2013 2014 2015 Dark color - Diverted Light color - Landfilled 12

  13. Cafeteria Waste Composting • Food prep waste only – no post consumer • Monday through Friday • Average 92 pounds per day • Sent to anaerobic digester • Also save all food cans for metal recycling Next Steps • Converting to compostable dinnerware • Collecting post consumer waste 13

  14. Contact Information Samuel S. Vedder Grifols Therapeutics Inc. (919) 359-4108 samuel.vedder@grifols.com 14

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