NAWOOTEC PRESENTATION NAWOOTEC PRESENTATION NAW OOTEC.CO.,LTD - - PowerPoint PPT Presentation

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NAWOOTEC PRESENTATION NAWOOTEC PRESENTATION NAW OOTEC.CO.,LTD - - PowerPoint PPT Presentation

Total Solution of Spot Welding www.nawootec.com NAWOOTEC PRESENTATION NAWOOTEC PRESENTATION NAW OOTEC.CO.,LTD 3-23, JOOAN 5-DONG, NAM GU, INCHEON, KOREA TEL : 82-32-860-2244 / FAX : 82-32-866-9988 NAWOOTEC TEC NAWOO 1 1 Total Solution of


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1 1 NAWOO NAWOOTEC TEC

Total Solution of Resistance Welding Machine Total Solution of Resistance Welding Machine

www.nawootec.com

NAW OOTEC.CO.,LTD

NAWOOTEC PRESENTATION NAWOOTEC PRESENTATION

3-23, JOOAN 5-DONG, NAM GU, INCHEON, KOREA TEL : 82-32-860-2244 / FAX : 82-32-866-9988

Total Solution of Spot Welding

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Total Solution of Resistance Welding Machine Total Solution of Resistance Welding Machine

Message from the President

  • 1. View of Nawootec Co., Ltd.
  • 2. Company History
  • 3. Manufacturing Capability
  • 4. Certificate
  • 5. Award History
  • 6. Sales Performance
  • 7. Key Commodities

Contents Contents

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Since her establishment in 1977, NAWOOTEC has been a forerunner in the field of design and manufacture of automated industrial electric-resistance welding machines and the traction machines for the elevators and escalators through the strict quality control and restless efforts for the localization. By the development of screw air compressors based on the accumulated precision gear technology and total system engineering capability, NAWOOTEC meets the severe customers’ demands and expects more export and the contribution to the enhanced national competitiveness. Establishing the technical center, NAWOOTEC has highly strengthened the R & D

  • activities. Through the technical training in abroad and the use of high-precision

measuring equipments, as well as the frequent mutual activities with technically advanced countries and the co-works with universities and research institutes, NAWOOTEC has made a continuing effort to satisfy the customers in the aspects of quality, price, and services. As a result, NAWOOTEC acquired the certificate of EM (excellent machinery) for the screw air compressors and has succeeded in the development and the manufacture of the most recent and automated shuttle for the vehicle body welding and the network timer contact. NAWOOTEC will make more efforts to meet customers’ demands by making more competitive in the international market. We appreciate for your concern and wish you give a continuing support.

Massage from the President

Dong-Ki Baek / President & CEO

Introduction Video

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Total Solution of Resistance Welding Machine Total Solution of Resistance Welding Machine

  • 1. View of
  • 1. View of Nawootec

Nawootec Co., Ltd Co., Ltd

Front View Front View

3-23 Jooan 5-Dong, Nam-Gu, Incheon, Korea (It will take about 5 minutes by walk from Jooan station)

Panoramic View Panoramic View

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Total Solution of Resistance Welding Machine Total Solution of Resistance Welding Machine

  • 2. Company History
  • 2. Company History
  • 1977. Established Kumkang Metal Industry Co., Ltd.
  • 1978. Nominated as the specialized machinery factory by Commerce & Industry Dept.
  • 1985. Nominated as the Prospected Small 7 Medium Company by Science & Technology Affairs
  • 1987. Established R & D Center
  • 1989. Moved the head office & factory to present location(Export 5th Industrial Zone, Incheon)

Jointed technical collaboration with Furnace Heavy Industry, Japan

  • 1990. Launched on the screw compressor business
  • 1991. Received the Prize for export of USD 1 Million
  • 1992. Jointed technical collaboration with Eiden Steel Co., Ltd, Japan for gear Traction machine
  • 1994. Changed company name to KUMWON Co., LTD.
  • 1995. Obtained EM Mark for Screw Air-Compressor
  • 1997. Obtained U.S.A(5,624,250) & Korea(122,515) Patent for the Profile of Rotor for Air-Compressor

Obtained the Certificate of ISO9001 for 6 Products ( Resistance Welding Machine, Automated JIG, Conveyance Device, Traction Machine, Screw Air-Compressor) Received the prize of Quality Management

  • 1998. Obtained Japan(2739873), Germany(19539002) Patent for Screw Unit

Received National Quality Exposition from 1996 to 1998 (Gold Award) Received Gold Tower Industry Decoration

  • 1999. Obtained the patent for Servo Gun
  • 2000. Changed company name to Nawootec Co., Ltd.
  • 2002. Developed pedestal servo gun
  • 2004. Developed E.Q Servo gun & manual type servo gun driven by Nawootec’s own control system
  • 2006. Obtained C.C.C mark
  • 2007. Obtained CE certificate for Timer & Contactor
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Total Solution of Resistance Welding Machine Total Solution of Resistance Welding Machine

  • Manufacturing Personnel

69 Total 8 years 6 Sales (Head Office) 4 Design : 3, A/S : 5, Others : 1 8 years 9 Sales Office (Ulsan) 3 7 years 40 Production 2 8 years 14 Design 1

Remark Average Term of Service

  • No. of

Person Dept. No.

  • Holding Amount of Test Equipment

119 Total 1 3217 LCR METER 8 2 HS-PCA2 INTERNAL PRESSURE TESTER 7 1 TMS-900 TIMER SIMULATOR 6 1 OS2-240T0 DRYING FURNACE 5 6 WS-60 WELD SCOPE 4 1 DYT-510ZLLS PC BOARD TESTER 3 1 DL-4200 TEMO CHAMBER 2 1 TSM889CL SOLDERRING M/C 1

Remark Amount (set) Model Name Name of Test Equipment No.

  • 3. Manufacturing Capacity
  • 3. Manufacturing Capacity
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7 7 NAWOO NAWOOTEC TEC

Total Solution of Resistance Welding Machine Total Solution of Resistance Welding Machine LEAP ELECTRONIC LER-121A EEPROM ERASER 8 MICRO SYSTEM ALL-07 EPROM PROGAMMER 7 YOGOGAWA 400MHZ (DL1200A) OSC ILLOSCOPE 6 HEUNG CHANG 60MHZ OSC ILLOSCOPE 5 DENGENSA WS-80 WELD SCOPE 4 YOGOGAWA 3081 THERMOGRAPH 3 SOPHIA SA98 (V25+) MDS 2 SOPHIA SA98 (78C1*) MDS 1 Remark Maker Model Name Name of Test Equipment No.

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8 8 NAWOO NAWOOTEC TEC

Total Solution of Resistance Welding Machine Total Solution of Resistance Welding Machine ( M e l t i n g ) ( H e a t T r e a t me n t ) ( H

  • t

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) ( D r a w B e n c h ) ( C

  • l

d D r a w i n g ) CAD Center Calibration Center Research Center Information Center

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  • 4. Certificate
  • 4. Certificate

SERVO GUN PATENT ISO 9001 C.C.C Mark

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  • 5. Award History
  • 5. Award History

Quality Management Award Quality Competitiveness

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National Quality Exposition 96 to 98 National Quality Exposition 96 to 98 – – Gold Award Gold Award

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No. Country Kind of Car Type of Gun Q'ty End User Selling Year Remark 1 Iran Portable Gun 200 Saipa 1993 2 Indonesia Portable Gun 43 Dengensha 1994 3 Egypt X3 Portable Gun 59 Prima Engineering 1994 4 Turkey X3 Portable Gun 120 Hyundai Assan 1996 5 Turkey GRACE Portable Gun 96 Hyundai Assan 1997 6 India MXI Portable Gun 188 Hyundai Motor India 1997 7 Pakistan AU Portable Gun 63 Dewan 1999 8 Pakistan MXI Portable Gun 63 Dewan 1999 9 Egypt EF Portable Gun 51 Prima Engineering 1999 10 Turkey LC Portable Gun 6 Hyundai Assan 2002 11 Turkey AI Portable Gun 111 Hyundai Assan 2002 12 India TB, LC Portable Gun 105 Hyundai India 2003 13 India TB, LC Robot Gun 80 Hyundai India 2003 14 Egypt NEW-EF Portable Gun 60 Prima Engineering 2003 15 U.S.A NF Servo Gun 50 Hwashin America 2004 16 India TB Portable Gun 40 Hwashin India 2004 17 India MCI Portable Gun 131 Hyundai Motor India 2004 18 India TBI Portable Gun 130 Hyundai Motor India 2004 19 China MS Robot Gun 30 JiangHui Motors 2004 20 U.S.A CM Servo Gun 70 Hwashin America 2005 21 Turkey MCT Portable Gun 82 Hyundai Assan 2005 22 Turkey MCT Robot Gun 6 Hyundai Assan 2005 23 India NFI Portable Gun 71 Hyundai Motor India 2005 24 Egypt Portable Gun 50 Lada Egypt 2005 25 China IT-Gun 156 SanHe-ShiYuan 2005 26 India PA IT-Gun 98 Hwashin India 2006 27 Turkey FCT IT-Gun 30 Hyundai Assan 2006 28 Turkey FCT Robot Gun 24 Hyundai Assan 2006 29 Russia County, etc., Portable Gun 114 Rzga 2006 30 Others 300 2,627 Total

  • 6. Sales Performance
  • 6. Sales Performance

For the production line of Hyundai brand For the production line of Hyundai brand

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No. Country Kind of Car Type of Gun Q'ty End User Selling Year Remark 1 China PRIDE(4,5HB) Portable Gun 110 YMC 1997 2 Indonesia SEPHIA Portable Gun 31 INCO KTM 1997 3 China CERES Portable Gun 29 CQM 1998 4 Egypt PRIDE(4NB) Portable Gun 65 CIA/AAV 1998 5 Iran PRIDE(4,5HB) Portable Gun 152 Saipa 1998 6 Pakistan PRIDE(4NB) Portable Gun 65 Dewan 1999 7 Egypt SEPHIA-Ⅱ Portable Gun 90 Wamco 2000 8 Pakistan SPORTAGE Portable Gun 70 Dewan 2000 9 Pakistan SHUMA Portable Gun 94 Dewan 2000 10 Ecuador SPORTAGE Portable Gun 45 Aymesa 2001 11 Ecuador RIO Portable Gun 43 Aymesa 2002 12 Indonesia CARRENS Portable Gun 80 KIA Indonesia 2003 13 Iran PRIDE(4,5HB) Portable Gun 97 Saipa 2003 14 Malaysia LC Portable Gun 40 Proton 2003 15 Vietnam Truck Portable Gun 40 TruongHai 2003 16 Iran PRIDE(4,5HB) Portable Gun 102 Saipa 2004 17 China LB Robot Gun 115

Dongfeng Yueda Motors

2006 18 Others 200 1,468 Total

For the production line of KIA brand For the production line of KIA brand

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Customer Overview (China) Customer Overview (China)

China Faw Group (Qingdao ) R-Gun : 11 sets Yue Fu Automobile Factory (Yancheng) (Pride Line) P-Gun : 160 sets, M-Gun : 80 sets Jin Bei Qi Ghe (Shenyang) R-Gun : 3 sets Dong-Feng Qi Che (Beijing) R-Gun : 3 sets R-Gun : Robot Gun P-Gun : Portable Gun M-Gun : Multi Gun Hefei Qiche(合肥) R-Gun : 70 sets T/C : 70 sets & Others JiuJiang QiChe (九江) M-Gun : 60 sets R-Gun : 10 sets SanHe ShiYuan QiChe (三河世原) IT-Gun : 156 sets T/C : 156 sets & Others Toyota GuangZhou P-Gun : 100 sets

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Customer Overview (Others) Customer Overview (Others)

  • Aymesa, Ecudor
  • Prima Engineering
  • Wamco In Egypt
  • Lada Egypt
  • WOMCO
  • Hyundai Assan
  • Unis In Turkey
  • Intermax, U.S.A
  • Hyundai Motor India
  • Dewan
  • Afzal Motors
  • Saipa, Iran
  • PasKhodro

KEU, Malaysia

  • Timor, Indonesia
  • Dengensha, Japan
  • Sanhe Seowon
  • DongFeng Yueda Motors
  • CCM, Taiwan
  • Shanghai Medar
  • RSI Technology
  • Hwashin America
  • Armporduct
  • Tata Motors
  • Bauromat
  • Alzga Motors
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  • 7. Key Commodities
  • 7. Key Commodities

▣ Portable Guns

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Complete technical assistance and quality assurance from material design to warranty Compact, light-weight and simple

  • peration by optimization design using

CAD system Superior rigidity at high-pressure

  • peration by our won KMS material and

special aluminum application Lubrication-free cylinder applied(no lubrication and no repair at 10,000,000

  • peration

Exchangeability and short delivery by standardization Plentiful know-how gained by long manufacturing experience and exports

CHARACTERISTICS CHARACTERISTICS

Portable Gun Portable Gun

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▣ Multi Guns

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▣ Robot Guns

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Optimal design of small sized and light- weight that fulfills handling capacity of robot A design that basically avoids the interference of robot and jig through analyzing trace of gun by applying CAD system Durability and welding quality guaranteed by applying high-conductivity and high-strength material Complete abnormality sensing system adopted Lubrication-free cylinder and specially structured guides applied that keeps welding joint accurately Basically exchangeability kept in case of symmetry gun (left and right) Transformer can be disassembled without disassembling gun in robot

CHARACTERISTICS CHARACTERISTICS

Robot Gun Robot Gun

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▣ Robot & Portable Servo Guns

Pedestal Servo Gun Portable Servo Gun With Built-In TR Portable Servo Gun Robot Servo C type Gun Robot Servo X Type Gun

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2 2 2 2 NAWOO NAWOOTEC TEC

Total Solution of Resistance Welding Machine Total Solution of Resistance Welding Machine Strengthened spot preparedness by adapting module system

  • Simplification of product kind

C Type Gun : 2 kinds (Max. Stroke : 180mm, 350mm) X Type Gun : 2 kinds (Gun Arm Size : Small / Large)

  • Convenient spot maintenance

Replacement by Unit

  • Standardization and simplification of component

parts Reduction in spare kit

  • Maximization of the exchangeability with the

existing guns Exchangeable Parts : electrodes tips, transformers and power supply parts

  • Free selection of robot maker

It guarantees the exchangeability between other robots by replacing motor bracket due to standardization of Module system Convenient adjustment of timing belt

  • Shortening of spot maintenance time by module

system

  • Installed outside unit for adjusting tension : use

wrench

  • Convenient maintenance of Servo Gun

Secure the max. space for installation and dismantlement of servo motor

  • Convenient calibration for original position

when system malfunction happens

  • Used calibration gauge for application position
  • f robot

Servo Gun Features Servo Gun Features

Guarantee of solid durability and superior performance

  • Durability standard

Deflection limit of Gun Arm : within the limits of 2mm of welding force

  • It guarantees low fluctuation range of welding force

in any position Applied bearing to minimize friction loss power Installed outside lubricator for the sake of convenience in lubrication job

Vertical Position Horizontal Position

Pressure test result data

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2 3 2 3 NAWOO NAWOOTEC TEC

Total Solution of Resistance Welding Machine Total Solution of Resistance Welding Machine 100dB 75dB Shortening of cycling time

  • Adjust random stroke
  • Synchronizing control with 7shafts
  • High speed pressure compensation

Inadequate dispersion of applying an electric current

Expulsion 50ms Electrode Position Electrode Force Weld Current Electrode Position Electrode Force Weld Current 200ms

Old type gun

Improvement in welding quality

  • Random welding force between

welding spots

  • Decrease in dispersion

(welding force stability)

  • Decrease of pressed traces

(soft touch) Reduction in running cost

  • Servo motor for air compressor

8,880 to 1,800 kwh/year.unit

  • Improvement in reorganization of

welding force

  • Low welding force
  • Low welding current (-10 ~ 20%)

Improvement in working conditions

  • Decrease of spatter
  • Low noise
  • Decrease of air pollution due to

exhaust gas Improvement in maintenance convenience

  • Pressure instruments for

maintenance

  • Standardized pressure instruments
  • Belt drive + Ball screw (C, X type)
  • Decrease in incidental equipment

Air cylinder Solenoid valve, air piping Equalizer instruments Free conversion of stroke Reduction in equipment cost High precision gun Soft touch Robot, equalizer Simplification of clamp Clamp 700N to 200N Compressed Air Without oil

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Total Solution of Resistance Welding Machine Total Solution of Resistance Welding Machine To Welding Timer Controlling Board Additional cabinet Teach Pendant Servo Gun Tip Measurement Jig User interface Cabinet connection cable Motor connection cable (for Servo Gun)

Servo Gun System Servo Gun System

Bosch TR

Bosch Transformer Gun Bosch Transformer Gun

Roman TR

Roman Transformer Gun Roman Transformer Gun Nawootec can provide various transformers to meet the customer’s needs.

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1 2 3 5 4 7 6 8 1 2 9 1 1 1 1 3 1 4

1 2 3 5 4 7 6 8 9 1 1 2 1 4 1 1 1 1 2 1 3 1 3 1 5

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Servo Gun Parts Servo Gun Parts

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▣ Portable Guns With Built-In Transformer

PTC PTX

Electrode Pressure : 150 ~ 500 kg Adapted aluminum alloy for Gun body, Rotation at a 360 degree angle Compact size and stable output current Easy control, high durability Variously applicable transformers and adjustable strokes Easy replacement of Gun Arm by adapting module design Two stage retraction or intensifying cylinder is applicable Quiet and clean working conditions and improved welding quality

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▣ PEDESTAL & STATIONARY GUNS

Single Phase AC Spot Welder Pedestal Servo Gun Stationary X Type Gun Stationary C Type Gun

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▣ Electrode Tips & Gun Arm

JIG for Gun Arm Processing X Type Arm Processing C Type Arm Processing Electrode Tips Cables

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■ Decomstar

70 Series

▣ TIMER & CONTACTOR

30 days after power off Data back-up validity 2,000 ~ 50,000A Range of current control Constant current voltage compensation Control method Panel / Remote Program entry type 220-440V± 30%,5060Hz Welding power source

Specification

5/31 4/15 4/15 4/15 4/15

Number of Weld Sequences

  • Automatic Current Density Control
  • Detection of Shot of Secondary Cable
  • Detection of Break of Secondary Cable
  • Control of Electrode Force
  • Detection of Electrode Tip Stuck
  • Separation of Fault Messages Output
  • Standard Features

79 76 75 73 70

Functions of Decomstar 70 Series

By Type

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▣ TRANSFORMER

  • A. Portable Transformer (Single Phase)
  • B. Single Phase Rectification Type

Portable Transformer

  • C. Portable Transformer with a Built-In

Controller

  • D. Multi Transformer (Single Phase)
  • E. LC Transformer (Single Phase)

A B C D E

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▣ SPRING BALANCERS & TIP DRESSERS

  • TW series models are made in Korea and all the
  • specifications are same as EW models.

Auto Tip Dresser (CD-JE-F)

MODEL NAME CAPACITY (kg) CABLE TRAVEL(m) MASS (kg) TW-15 9~15 1.3 3.8 TW-22 15~22 1.5 7.2 TW-30 22~30 1.5 7.6 TW-40 30~40 1.5 9.8 TW-50 40~50 1.5 10.4 TW-60 50~60 1.5 11.6 TW-70 60~70 1.5 11.8 EK-11 70~85 1.5 22.5 EK-12 85~100 1.5 24.4

Hand Dresser ▼ETD Series Manual Dresser (ETD series) power source is air You are able to get tip dresser with minimum cost

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▣ NUT FEEDER & OTHER ITEMS

Pressure Mate WS-80 WS-10M Nut Feeders