NASA USLI 2020 Preliminary Design Review Presentation University of Alabama in Huntsville November 12th, 2019
1
NASA USLI 2020 Preliminary Design Review Presentation University of - - PowerPoint PPT Presentation
NASA USLI 2020 Preliminary Design Review Presentation University of Alabama in Huntsville November 12th, 2019 1 2019-2020 CRW Team Faculty Advisor Mentor Faculty Advisor Bao Ha Jason Winningham David Lineberry Project Engineer Nick
NASA USLI 2020 Preliminary Design Review Presentation University of Alabama in Huntsville November 12th, 2019
1
2019-2020 CRW Team
2
Social Media & Outreach
Will Snyder
Payload Safety Deputy
Claudia Hyder
Vehicle Safety Deputy
Maggie Hockensmith
Safety Officer
Jessy McIntosh
Payload Lead
James Venters
Vehicle Lead
Peter Martin
Chief Engineer
Josh Jordan
Project Engineer
Nick Roman
Faculty Advisor
Bao Ha
Faculty Advisor
David Lineberry
Mentor
Jason Winningham
Introduction - Nick Roman
2019-2020 CRW Team
3
Team Detail
Introduction - Nick Roman
Presentation Agenda
Introduction - Nick Roman
Mission Objectives
System, Mission Performance and Flight Trajectory, Subscale Rocket
Budget, Deployment, Electronics, Test Plans
Risk Assessment
Requirements Validation
4
Mission Statement
To give students an opportunity to gain experience with high-powered rocketry via the year-long system life cycle and share the knowledge gained with NASA and those in our communities through outreach programs.
5 Introduction - Nick Roman
Mission Objectives
This project consists of a series of objectives UAH will complete according to NASA requirements and derived requirements.
payload to and altitude of 4500 feet above ground level
functionality
date
NASA requirements
6 Introduction - Nick Roman
7
Lead: Peter Martin Safety Deputy: Maggie Hockensmith
Vehicle Team Introduction
8 Vehicle - Peter Martin
Vehicle Lead
Peter Martin
Simulations Roman Benetti Recovery
Jeremy Hart
Motor Retention
Jacob Zilke
Electronics
Ben Lucke
Fin Design
Rachel O’Kraski
Material
Rodney Luke
Top-Level Requirements
apogee of 4500 ft within ± 250 ft
accelerate to a minimum velocity of 52 ft/s off the rail
the launch vehicle will have a maximum kinetic energy
Status
tubes, and motor
Vehicle Characteristics
9 Vehicle - Peter Martin
Configuration 1
Vehicle Characteristics Cont.
10 Vehicle - Peter Martin
Configuration 2
Launch Vehicle Concept of Operations
11
Con-Ops Diagram
Vehicle - Peter Martin
Main Parachute
Upper Airframe Overview
Overview
12 Vehicle - Peter Martin
Configuration 1 Upper Airframe Diagram Tracker Payload Avionics Rail Button 6in Shoulder
Upper Airframe Overview Cont.
Overview
13 Vehicle - Peter Martin
Configuration 2 Upper Airframe Diagram Tracker Payload 6in Shoulder
Lower Airframe Overview
Overview
14 Vehicle - Peter Martin
Configuration 1 Lower Airframe Diagram Avionics Drogue Parachute Motor Case Rail Button Motor
Lower Airframe Overview Cont.
Overview
15 Vehicle - Peter Martin
Configuration 2 Lower Airframe Diagram Drogue Parachute Main Parachute Avionics Motor Case Rail Button Motor
Motor Retention
Design
Load Path
Alternatives Considered
16 Vehicle - Peter Martin
Motor Retention Assembly
Retention Ring Cap Threaded Retention Ring Thrust Plate
Fins
(each) and 4 nuts (each)
Brackets
using 8 bolts or screws (each) and 8 nuts (each)
using epoxy
Alternative Considered
Fin Assembly Design
17 Vehicle - Peter Martin
Fin Assembly
Recovery Overview
Recovery is in the process of determining the exact method to be used for the full-scale rocket
a tender descender
being attached to the main parachute of the rocket
18
Parachute Tender Descender
Vehicle - Jeremy Hart
Recovery Comparison
19
Commonalities
main
Primary Differences
Vehicle - Jeremy Hart
Tender-Descender Traditional
Drift and KE Calculations
Body Section Mass (lbm) Kinetic Energy at Touch Down (ft-lbf) Upper Airframe 12.29 31 Lower Airframe 17.48 44 Payload 8.4 45
Kinetic Energy Analysis
Vehicle - Jeremy Hart 20
Drift Analysis
constant and unidirectional
2134 feet
Tracking
Tracking
Vehicle - Jeremy Hart 21
XBee-Pro S3B Tracker Tracker with Antenna
Avionics Mounting Assembly
Avionics
altimeters
power supplies
altimeters
115% size of original charge
Vehicle - Jeremy Hart 22
Avionics Housing Avionics Housing Key Switch
Selected Motor
Aerotech 1420R Hardware RMS-75/5120 Single-Use/Reload/Hybrid Reloadable Total Impulse (lbf*s)/(N*s) 1035/4603 Propellant Weight (lbm) 5.64 Loaded Weight (lbm) 12.30 Weight After Burnout (lbm) 6.66 Maximum Thrust (lbf) 408 Average Thrust (lbf) 319 Burn Time (s) 3.2
Vehicle - Peter Martin 23
Flight Profile
Profile
6.46 g’s
Vehicle - Peter Martin 24
Stability
and launch day conditions
MPH
mass estimates become better
Subscale Overview
experience
25 Vehicle - Peter Martin
Vehicle Test Plan
26
Test Purpose Procedure Desired Outcome
Full and Sub Scale Recovery System Deployment Test Verify the black powder charges reliably fire and are powerful enough to deploy the parachutes Pack the rocket as it be for flight and manually detonate the separation charges The black powder charges will successfully separate the vehicle and eject the parachutes Tracking Test Verify that the tracker is functioning and determine the usable range With the tracker in the nose cone, continually move further from the transmitter until the signal is lost The tracker accurately relays the rockets position and has a useable range of over 2,500 ft Bulkhead Strength Test Verify the bulkheads connected to the recovery harness are strong enough to withstand the required forces Determine the highest force that will be experienced and replicate the force using weights The bulkheads will remain firmly mounted in the vehicle and have sustained minimal damage Avionics Standby Test Verify that the avionics will be capable of remaining on the launch pad for over two hours without draining their batteries Power on the altimeters with new batteries and record the time needed to deplete the batteries The altimeters will still be functional after two hours of standby Vehicle - Peter Martin
Vehicle Test Plan
27
Test Purpose Procedure Desired Outcome
Subscale Test Flight Collect flight data and verify the accuracy of simulations Launch and recover subscale launch vehicle and compare flight data to simulation profiles The flight profile of the actual subscale rocket will closely match the profile created by simulations Full Scale Demonstration Flight Verify that the vehicle is fully
loading in the payload Launch and recover the complete launch vehicle with a simulated mass in place of the payload The full-scale rocket will perform as designed, be recovered with minimal damage, and be able to be reused with the actual payload Full Scale Payload Demonstration Flight Verify that the entire system works as designed Launch and recover the vehicle and payload as it will operate on competition day All systems will operate successfully, the vehicle and payload are recovered with minimal damage, and they are able to be reused Fin Assembly Strength Test Verify that the fins and fin brackets are strong enough to withstand the forces experienced during flight Determine the highest load the fin assembly will experience during flight and replicate it using weights The fins and fin brackets will have sustained minimal damage and remain securely attached to the body of the rocket
Electronic Interference Verify the altimeters perform correctly and do not exhibit any signs of electrical interference While mounted in the avionics bay, subject the altimeters to an RF source and monitor the
The altimeters will be sufficiently shielded from interference by the avionics bay and operate as intended
Vehicle - Peter Martin
Lead: James Venters Safety Deputy: Claudia Hyder
28
Payload Team Introduction
Payload Lead
James Venters
Vehicle Sample Collection
Kevin Caruso
Retention/ Deployment
Jake Moseley
Electronics
Thomas Salverson
Chassis
Johnathon Jacobs
Powertrain
Joseph Agnew
Top-Level Requirements
muddy/difficult terrain
2 hours pad time and 40 minutes travel time
maximum landing energy
minimum sample size Status
tactics
Payload - James Venters
Rover Trade Study Selection
30
Payload Rover
Battery Drive Motors Servos Power Module GPS + Compass Computer Transceiver Motor Controller RC Receiver RC Transmitter
Deployment
In development Final selection Tracks Hemispherical Bumpers Chassis Material Sample Collection Linear Rail System Linear Sleeve Bearing Body Tube Mount Linear Rail/Bumper Interface Body Tube Mount Jig Body Tube Axis Retention
Payload - James Venters
Payload Powertrain
Payload - James Venters 31
Four-Wheeled Two-Tracked Six-Wheeled Four-Tracked
Payload Powertrain
Payload - James Venters 32
Wheeled Design Overview
complicated drive system Tracked Design Overview
2-Tracked Design Overview
4-Tracked Design Overview
wheel-style drivetrain
Payload Powertrain
33
Track Design Down-selection
Clockwise from top: M60 tank, construction vehicle straight style tracks, Mark V tank [selected]
Payload - James Venters
Payload Powertrain
Payload - James Venters 34
Parallelogram-shape tracks
Implementation
Design Model: Mark V Tank
Sample Collection
Enclosed Auger
Surface
Surface Scoop Mechanism
Surface
Surface Requirement: The payload must recover and secure 10 ml of simulated lunar ice. Leading Design Option - Scoop Mechanism: The scoop design will be overall cheaper, lighter, simpler, and more reliable to complete the mission successfully.
Auger Design Scoop Design
Payload - Jake Moseley
Chassis
36 Payload - Jake Moseley
ABS Plastic
⁻ Lightweight ⁻ Easier to manufacture complex parts
⁻ Less Rigid Aluminum
⁻ Rigid
⁻ Heavy ⁻ Harder to manufacture complex parts Combination of both materials
nonstructural parts
simple parts Gear Box Chassis Cover Chassis Plate
Chassis Diagram
Mass Budget
37
Rover and Deployment Components Mass (lbs) Electrical Components 1.6 Motors 0.8 Rover Chassis and Side Plates 2.3 Tracks, Pulleys, and Gear Box 2.0 Scoops and Servo 0.2 Deployment system 0.8 10% Margin 0.7 Total 8.4
Payload - Jake Moseley
Payload Deployment
38 Payload - Jake Moseley
Drawer
within a 6 in body tube Linear Rails
body tube
Drawer Concept Linear Rail Concept
Payload Deployment
39
Linear Rail Deployment Concept
Design Considerations:
epoxy joint
linear rail alignment
release the payload at main parachute deployment
retention system within the body tube pending payload location within the body tube
Payload - Jake Moseley
Rover Electronics Trade Selection
40
Description Quantity Model/Specification Computer 1 mRo Pixracer GPS 1 mRo GPS u-Blox Power Module 1 APM Power Module Motor Controller 1 RoboClaw 2x15 Motor 2 Pololu 50:1 Gearmotor Servo 2 Power HD Mini Battery 1 Ovonic 3S-2 Telemetry Transceiver 2 Holybro 915 Mhz 100mW Radio RC Receiver 1 Frsky R- XSR RC Transmitter 1 Taranis Q X7 Ground Station Software
Payload - Thomas Salverson
Final Design Capabilities
station
rover control
an RC controller
supports 2 hours of mission standby and 40 minutes of drive time
Rover Electronics Block Diagram
41
Battery (LiPo 3s) Drive Motors Servos Power Module GPS + Compass Motor Controller Computer (Pixracer) Transceiver Transceiver RC Receiver RC Transmitter Battery Monitor Legend 11.1 V Power line 5.3 V Power line 5 V Power line Data line 915 Mhz Telemetry Data 2.4 Ghz Rover Control Ground Station
Payload - Thomas Salverson
Estimated Power Budget
42
Mission Leg Time (min) Power draw (W) Pad Standby 120.0 4.2 Flight 5.0 4.2 Driving to ice 30.0 78.2 Harvest ice 5.0 89.3 Drive away from ice 2.0 78.2 Total 2.7 (hr) Total Power Required 58.0 (Wh) Total Power with Safety Factor of 1.5 86.9 (Wh) Approximate Battery Size: 3S Lipo: 8000mAh, 11.1V (88.8 Wh)
Payload - Thomas Salverson
Estimated Link Budget
43 Payload - Thomas Salverson Frequency (Mhz) Wavelength, λ (in) Transmit Power, PTX (dBm) TX Antenna Gain, GTX (dB) Maximum Free Space Loss, LFS (dB) Fade Margin, LM (dB) RX Antenna Gain, GRX (dB) Signal Strength at Receiver, PRX (dB) RX Sensitivity (dB) Max Range (miles) 915 13 20 2
2
30
Ground Station Rover 915 Mhz, 100 mW Transceivers with Dipole Antennas Max Range of 30 miles for Telemetry Data
Payload Overview
Overall Rover Design
Deployment Options
44 Payload - Thomas Salverson
Rover Design with Bumpers Removed Rover with Hemispherical Bumpers Rover Design with Bumpers Installed Bumper Scoop (second scoop not visible) Tracks
Rover Material and Dimensions
Overview
45
Direction Length (in) Height 4 Length 12 Width 5.8 Ground Clearance Between Tracks 0.4 Tracks Width 1
Payload - Thomas Salverson
Payload Design
Preliminary Payload Testing
Payload - Thomas Salverson 46
Autonomous Rover Test Platform
2019 International Space Apps Challenge
Planner and Pixracer
control
Autonomous Rover Test Platform
Payload Testing Plan
Payload - Thomas Salverson 47
Purpose Procedure Desired Outcome Ejection Test Ensure payload is correctly ejected from vehicle Pull payload out of the body tube using a spring scale Payload requires less force to come
will exert Drop Test Verify that payload will endure the force of landing Drop rover from height equivalent to kinetic energy force expected at landing No damage to the structure of the rover Endurance Test To test the maximum time the rover can operate Continuously drive the rover until the battery is depleted Travel distance covers at least half a mile Retention Test To verify rover will not exit the body tube pre-maturely Secure rover in body tube, then apply loads to verify retention Retention system handles loads greater than expected flight loading Telemetry Range Test To test the range limits of the telemetry transceiver Move the payload away from the ground station until the telemetry connection is lost Telemetry remains connected at a distance of at least one mile Ice Collection Test To test the payloads ability to collect ice Operate the payload scoops and collect simulated ice The payload scoops collect a minimum of 10 ml of simulated ice Ground Test To test the complete mission
Drive the payload a predetermined distance, collect ice, and drive away from the ice location Complete the entire mission outline within one hour and without power
48
Lead: Jessy McIntosh Deputies: Maggie Hockensmith, Claudia Hyder
Safety Officer and Deputies
Safety Officer
Responsibilities
Safety Deputies
Responsibilities
49 Safety - Jessy McIntosh
Analysis Matrix
50 Safety - Jessy McIntosh
Risk Level
Analysis of Failure Modes
Identification of Failure Modes
Likelihood
forces derived from simulation
Severity
51 Safety - Jessy McIntosh
FMEA Sample
52 Safety - Jessy McIntosh
Personnel Hazard Analysis
Identification of Hazards
test facility safety requirements
Likelihood
Severity
53 Safety - Jessy McIntosh
Personnel Hazard Analysis Sample
54 Safety - Jessy McIntosh
Categories and Events
⁻ Cuts ⁻ Electrical and Shock ⁻ Burns
⁻ Catastrophe at takeoff ⁻ Falling Debris
⁻ Weather ⁻ Trees
Environmental Concerns
Identification of Concerns
conditions
To the Rocket
By the Rocket
environmental impact
55 Safety - Jessy McIntosh
56
Lead: Nick Roman
Schedule - Overview
57 Management - Nick Roman
Schedule - PDR
58 Management - Nick Roman
Projected Costs
59 Management - Nick Roman
Budget Summary: Totals: Subscale Vehicle $674.68 Full Scale Vehicle $4,176.80 Payload $1,621.50 Administration $400.00 15% Margin $1039.80 Total $7912.78 Total Expenditures as
$1,025.40
and payload are based off the proposal and are in line with historical CRW spending.
Expenditure Projection
60
past teams.
Grant Consortium.
the on hand materials will bring expenditures in under budget.
Management - Nick Roman
Requirements Validation Plan
derived requirements
example below
61 Management - Nick Roman
NASA Requirements General Requirements Requirement Number Description Verification Type Verification Plan Verification Progress NASA-1.1 Students on the team do 100% of the project. Demonstration Students will ensure no outside parties complete any work or submit any data In Progress NASA-1.2 Team will provide and maintain a project plan. Demonstration Team will present the plan in various deliverable forms. In Progress
Requirements Validation Plan
Requirements are broken up into several sections
subsystems and the full launch vehicle
construction
components on the vehicle and the payload
62 Management - Nick Roman
Outreach Goal: 1000 individuals engaged Planned Events
Future Events
Outreach
63 Management - Nick Roman
Questions
Thank you for your time, do you have any questions?
64
BACKUP
65
Body Material Trade Study
66
Factors Fiberglass Carbon Fiber Blue Tube Quantum Criteria Weight Satisfaction Score Satisfaction Score Satisfaction Score Satisfaction Score Availability 3 3 9 2 6 3 9 3 9 Weight 5 4 20 5 20 2 10 1 5 Rigidity 4 4 16 5 20 3 12 3 12 Toughness 4 5 20 4 16 3 12 2 8 Electrical Characteristics 2 4 8 2 4 4 8 4 8 Cost 4 3 12 2 8 5 20 5 20 Total 85 79 71 62
Motor Trade Study
Factors Aerotech L1420R Cesaroni L1350 AeroTech L1365M Cesaroni L2375-WT Criteria Weight Satisfaction Score Satisfaction Score Satisfaction Score Satisfaction Score Length 5 5 25 5 25 3 15 3 15 Availability 3 5 15 4 12 1 3 2 6 Hardware-o n-Hand 3 5 15 5 15 Thrust Curve Profile 5 4 20 4 20 4 20 5 25 Total 75 57 53 46
67
Fin Assembly Trade Study
68
Factors Fin Can Brackets Criteria Weight Satisfaction Score Satisfaction Score Installing Fins 3 3 9 5 15 Design Complexity 3 2 6 4 12 Fin Assembly Installation 5 5 25 2 10 Ease of Manufacturing 3 2 6 4 12 Cut Body Tube 4 1 4 3 12 Total 50 61
Payload Recovery Trade Study
69
Factors In-Line Independent Criteria Weight Satisfaction Score Satisfaction Score Reliability 5 2 10 4 20 Complexity 4 2 8 3 12 Cost 2 5 10 2 4 Packing Size 2 4 8 2 4 Mass 1 5 5 3 3 Total 41 43
Altimeter Trade Study
70
Factors StratoLogger CF RRC3 “Sport” EasyMega Criteria Weight Satisfaction Score Satisfaction Score Satisfaction Score Cost 5 5 25 3 15 1 5 Capability 3 3 9 4 12 5 15 Ease of use 2 3 6 3 6 3 6 Total 40 32 26
Tracking Trade Study
71
Factors CRW Prototype Xbee-Pro S3B radio transmitter and Antenova GPS Apogee Simple GPS Tracker Pratt Hobbies MicroBeacon Criteria Weight Satisfaction Score Satisfaction Score Satisfaction Score Cost 4 5 20 1 4 4 16 Capability 4 3 12 4 16 1 4 Ease of use 2 3 6 5 10 5 10 Total 38 30 30
Track vs. Wheels Trade Study
72
Factors 4 wheels 6 wheels 2 tracks 4 tracks Criteria Weight Satisfaction Score Satisfaction Score Satisfaction Score Satisfaction Score Cost 4 4 16 3 12 4 16 2 8 Weight 1 4 4 4 4 3 3 2 2 Power 2 3 6 3 6 2 4 1 2 Reliability 3 5 15 4 12 3 9 2 6 Terrain 5 1 5 3 15 5 25 5 25 Mobility 3 3 9 4 12 4 12 5 15 Total 55 61 69 58
Sample Collection Trade Study
73
Factors Auger Scoop Criteria Weight Satisfaction Score Satisfaction Score Cost 3 3 9 4 12 Weight 4 3 12 4 16 Complexity 2 3 6 4 8 Reliability 5 3 15 4 20 Total 42 56
Payload Deployment Trade Study
74
Factors Drawer Linear Rails Criteria Weight Satisfaction Score Satisfaction Score Cost 3 3 9 2 6 Weight 3 2 6 4 12 Complexity 2 2 4 4 8 Reliability 5 4 20 4 20 Space 5 1 5 3 15 Total 44 61
Schedule-CDR
75
Schedule - Subscale
76