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Modelling of Gasification of Refuse-derived fuel (RDF) based on - - PowerPoint PPT Presentation

Modelling of Gasification of Refuse-derived fuel (RDF) based on laboratory experiments Juma Haydary Department of Chemical and Biochemical Engineering Institute of Chemical and Environmental Engineering Faculty of Chemical and Food Technology


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Modelling of Gasification of Refuse-derived fuel (RDF) based

  • n laboratory experiments

Juma Haydary

Department of Chemical and Biochemical Engineering Institute of Chemical and Environmental Engineering Faculty of Chemical and Food Technology Slovak University of Technology in Bratislava, Slovakia

Cyprus 2016

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SLIDE 2

Slovak University of Technology in Bratislava

Faculty of Chemical and Food Technology

Cyprus 2016

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SLIDE 3

Institute of Chemical and Environmental Engineering

Reactor Engineering Reaserch Group

  • Experimental study and

mathematical modeling

  • f fuel thermal processes
  • Pyrolysis, gasification and

combustion of solid fuels

  • Biomass, polymer waste,

MSW, and coal thermal and catalytic processing for production energy and materials

National center for research and application of renewable energy sources

Cyprus 2016

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SLIDE 4

Refuse-Derived Fuel (RDF)

Cyprus 2016

Biodegradables Metals Inorganics Hazardous wastes

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SLIDE 5

RDF composition

Component Material wi [kg/kg]

Paper White paper, recycled paper 0,6317 Foil LDPE, HDPE 0,1578 Plastics Rigid plastics, polystyrene, polyurethane 0,1910 Textile Polyamide, polyester, cotton , wool 0,0194

Cyprus 2016

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SLIDE 6

Proximate and Elemental Composition of RDF

Com.

  • Mois. VM* FC*

ASH* C H N S O**

  • Wt. %

10 75.5 8.9 15.6 51.7 5.9 0.9 0.4 25.5

*moisture free basis **calculated to 100%

Cyprus 2016

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SLIDE 7

Behaviour of Thermal decomposition

Cyprus 2016

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SLIDE 8

Behaviour of Thermal decomposition

Cyprus 2016

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SLIDE 9

Heating value of RDF

Component Heating value [kJ/kg] Paper

13410

Foil

43860

Plastics

33570

Textile

19770

Mixed RDF

20810

Cyprus 2016

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SLIDE 10

Tar content measurement

20 30 40 50 60 70 80 90 600 700 800 900 1000 1100 1200 Tar (mg/g RDF) Temperature (°C )

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SLIDE 11

Gasification Model

Assumptions:

  • Steady state flow is

considered inside the gasifier

  • No temperature and

concentration gradient exist inside the reactor

  • The residence time is

enough long to reach complete decomposition

  • f RDF and unreacted part
  • f RDF is only carbon.
  • Only the major species are

considered in the product gases, i.e CO, CO2, H2, CH4 , H2O, NH3, H2S, N2 and Tar

5 7 1 2 2 2 3 4 2 2 6 4 2 8 3 9 2 10 1 1 1 1 c e b d c e b d

CH O N S x O x H O x CO x CO x H x CH x H O x NH x H S x CH O N S          

Global material balance of RDF gasification

RDF TAR

2

0,5 C O CO   

2 2

0,5 CO O CO   

2 2 2

0,5 H O H O   

4 2 2 2

2 2 CH O CO H O    

2 2

C H O H CO    

2

2 C CO CO   

4 2 2

3 CH H O H CO    

2 4

2 C H CH   

2 2 2

CO H O CO H    

Reactions:

 

       

i i i

i i a

x P P K

  

Equilibrium constant: RT G e K

r a 298 298

  

298 298 298

S T H G

r r r

    

,

 

 

298 298 i f i r

H H 

 

 

298 298 i f i r

S S 

298

( 298)

r r i pi

H H c T       

298

ln 298

r r i pi

T S S c      

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SLIDE 12

Enthalpy balance:

2( ) RDF O air steam R gas ash C loss

H H H Q H H H Q       

R

Q – heat of reaction [J],

RDF

H

– enthalpy of RDF feed [J],

2( ) O air

H

– enthalpy of oxygen and air respectively [J],

steam

H

– enthalpy of water steam [J],

gas

H

– enthalpy of gas [J],

ash

H

– enthalpy of ash [J],

C

H – enthalpy of unreacted carbon [J],

loss

Q

– heat losses from the reactor [J]

( )

R RDF i i c i i

Q m wQ H n   

 

IF, Tair =TRDF=Tref, then

RDF

H

=0,

2( ) O air

H

=0

   

( )

RDF i i c i i loss ref i pi C pC ash pash steam steam

m wQ H n Q T T nc m c m c m c        

  

mRDF – mass flow of RDF feed [kg] ni – mole flow of component i in the products [kmol] wi – maas fraction of component i in the feed (paper, foil, plastics, textil Qi – lower heating value of component i in the feed (paper, foil, plastics, textile) [Jkg

  • 1],

i cH

  • heat of combustion of component i in the products [Jkmol-1]

mash – mass flow of ash [kg] mash – mass flow of remaining carbon [kg] msteam – mass flow of steam [kg]

pash

c

– specific heat capacity of ash [Jkg-1K-1]

pC

c

– specific heat capacity of remaining carbon [Jkg-1K-1]

psteam

c

– specific heat capacity of steam [Jkg-1K-1]

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SLIDE 13

Results of modelling RDF gasification

Observed parameters: Conversion of RDF Reactor Temperature Gas composition Content of pollutants (NH3, H2S, TAR) Variables: Oxygen (air) to RDF mass ratio Steam to RDF mass ratio

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SLIDE 14

20 40 60 80 100 120 500 1000 1500 1 2 3 4 Conversion (%) Temperature (°C ) m(air)/m(RDF) Temperature Conversion 0,1 0,2 0,3 0,4 0,5 0,6 0,7 1 2 3 4 Mole fraction m(air)/m(RDF) H2 CO CH4 CO2 N2

Air Gasification

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SLIDE 15

0,0005 0,001 0,0015 0,002 0,0025 0,003 0,0035 0,01 0,02 0,03 0,04 0,05 0,06 0,07 0,08 0,09 0,1 1 2 3 4 H2S and NH3 mole fraction Tar mass fraction m(air)/m(RDF) Tar H2S NH3

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SLIDE 16

50 100 150 1000 2000 3000 0,2 0,4 0,6 0,8 Conversion (%) Temperature (K) m(O2)/m(RDF) Temperature Conversion

Gasification of RDF Using O2

0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,2 0,4 0,6 0,8 Mole fraction m(O2)/m(RDF) H2 CO CH4 CO2 N2

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SLIDE 17

Effect of RDF composition

  • Com. Wt. %

Mois 10 VM 75.5 FC 8.9 ASH 15.6 C 51.7 H 5.9 N 0.9 S 0.4 O 25.5

50 100 150 1000 2000 3000 0,2 0,4 0,6 0,8

Conversion (%) Temperature (K) m(O2)/m(RDF) Temperature Conversion

  • Com. Wt. %

Mois 1.2 VM 80.22 FC 5.23 ASH 13.34 C 51.66 H 8.82 N 0.66 S 0.08 O 25.42

Sensitivity Results Curve R HC CO N XC H4 XC O2 XC O XH 2 TR K 0,20 0,25 0,30 0,35 0,40 0,45 0,50 0,55 0,60 0,65 0,70 0,75 0,80 0,85 0,90 0,95 1,00 1,05 1,10 1,15 1,20 1,25 8,0 8,5 9,0 9,5 10,0 10,5 11,0 11,5 12,0 12,5 13,0 13,5 14,0 14,5 15,0 15,5 16,0 16,5 17,0 17,5 18,0 18,5 19,0 19,5 20,0 35 40 45 50 55 60 65 70 75 80 85 90 95 100 0,00 0,05 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45 0,50 0,10 0,11 0,12 0,13 0,14 0,15 0,16 0,17 0,18 0,19 0,20 0,21 0,22 0,23 0,24 0,25 0,26 0,27 0,00 0,05 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45 0,50 0,55 0,175 0,200 0,225 0,250 0,275 0,300 0,325 0,350 0,375 0,400 0,425 0,450 0,475 0,500 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 TR K XH2 XCO XCO2 XCH4 CON HC

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SLIDE 18

Effect of Steam in RDF Gasification

0,1 0,2 0,3 0,4 0,5 0,1 0,2 0,3 0,4 0,5 Mole fraction m(Steam)/m(RDF) H2 CO CO2 8 8,5 9 9,5 10 1000 1050 1100 1150 1200 0,1 0,2 0,3 0,4 0,5 Heating Value (MJ/kg) Temperature (K) m(Steam)/m(RDF) Temperature Heating value

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Conclusion

October 2015

  • For RDF studied in this work,100% of RDF conversion in

gasification by air was reached at mair/mRDF=2,2. However, the gas heating value was 4,4 MJ/Nm3

  • Gasification of RDF using Oxygen enables production of a gas

with heating value around 10 MJ/Nm3 at mO2/mRDF=0,45

  • Elemental Composition of RDF has a crutial effect on riquired

mair/mRDF

  • Raw untreated gas tar content was 3.3 mass %; tar fraction

content a solid phase insoluble in isopropanol

  • By increasing the msteam/mRDF the content of H2 and CO2

increased, However, the content of CO, reactor temperature and gas heating vale decreased

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SLIDE 20

Thank you for attention