SLIDE 1 MICROSCOPY and ACTIVATED SLUDGE PROCESS CONTROL
Mackenzie L. Davis
MWEA Process Seminar November 2015
SLIDE 2
CREDITS
SLIDE 3
SLIDE 4
SLIDE 5
SLIDE 6 Activated Sludge Microscopy – Notes & Thoughts
- The ultimate objective of activated sludge
microscopy is to identify potential filamentous bacterial causes of solids separation performance problems.
- Microscopy is only one tool.
- The objective of this talk is to make you
aware of some of the typical microbial culprits that may be diagnosed with a microscope AND other operational data.
SLIDE 7 Activated Sludge Microscopy – Notes & Thoughts
- This lecture will not explain the
mechanics of microscope operation or staining techniques… Refer to WEF text
- n microscopy.
- This lecture WILL NOT make you an
expert in activated sludge microscopy!!
SLIDE 8
FOCUS
BULKING & FOAMING SLUDGE
SLIDE 9 Aeration tank in service. Faded “orange” pipes are air headers.
SLIDE 10 Influent to activated sludge aeration tank from primary settling tank and return activated sludge (RAS) from secondary settling tank. This photo was taken in the 1970s before restrictions were placed on using phosphorus builders in detergents.
Effluent from primary settling tank
RAS “Soap” bubbles
SLIDE 11 Oxidation ditch scum baffle and effluent structure. Foam is accumulation of bubbles that have frozen (note white ice layer near scum baffle). When the air temperature rises above 0oC the scum “melts” and dissipates.
Scum baffle
SLIDE 12 Aeration tank in service. Start up problems with Nocardia foam.
SLIDE 13 FACTORS AFFECTING SLUDGE BULKING
- Design Limitations
- Wastewater Characteristics
- Operational Issues
SLIDE 14 DESIGN LIMITATIONS
- Poor Mixing
- Clarifier Design
- Limited Return Sludge Capacity
- Process Loading
- Internal Plant Overloading
- Limited air supply
SLIDE 15
Microscopy CANNOT Help Identify These Problems
SLIDE 16 WASTEWATER CHARACTERISTICS
- Flowrate Variations
- Composition/characteristics
- Industrial waste component/composition
- Animal and vegetable FOG
- Sulfur compounds
- pH
- Temperature
- Nutrients
SLIDE 17
Microscopy CAN Help Identify Composition/Characteristics Problems
SLIDE 18 OPERATIONAL ISSUES
- MCRT
- Low F/M
- Low Dissolved Oxygen
- Nutrient Deficiency (nitrogen and
phosphorus)
SLIDE 19
Microscopy CAN Help Identify These Issues
SLIDE 20
Causes of Bulking Sludge and Likely Suspects
SLIDE 21
SLIDE 22 MCRT VS F/M
MCRT vs F/M
5 10 15 20 25 30 35 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 F/M kg BOD/kg MLSS-d MCRT, d
SLIDE 23
SLIDE 24
MOST UNWANTED FOR BULKING AND/OR FOAMING
SLIDE 25
SLIDE 26 Nocardioform Organisms
Nocardioform organisms include: Gordonia amarae, Microthix parvicella and the Following pathogens:
- N. caviae, N brasiliensis,
- N. asteroides, and strains of
Mycobacterium and
SLIDE 27
MUG SHOTS OF TOP TEN MOST UNWANTED FOR BULKING AND/OR FOAMING
SLIDE 28 Gram Stain
- Positive (+) => purple
- Negative (-) => pink
SLIDE 31
No.3: Type 021N
SLIDE 32
No.4: Type 0041
SLIDE 33 No.5: Thiothrix
Note: “Thio” = sulfur; sulfur granules are characteristic
SLIDE 34
No.6: Sphaerotilus natans
SLIDE 35
No.7: Microthrix parvicella
SLIDE 37
No.9: Haliscomenobacter hydrosis
SLIDE 38
No.10 Type 0675
SLIDE 39 Use the “Dichotomous Key for Identification
Filamentous Organisms”
SLIDE 40 Gram Stain
- Positive (+) => purple
- Negative (-) => pink
SLIDE 41 Neisser stain
- Positive (+) = bluish color
- Negative (-) = brownish color
SLIDE 42 Source: Jenkins Sulfur granules Gram positive Gram negative Neisser positive Neisser negative
SLIDE 43
SLIDE 44
SLIDE 45
SLIDE 46
SLIDE 47
SLIDE 48
SLIDE 49
SLIDE 50
SLIDE 51
SLIDE 52
Way Past Time to Take Corrective Action!!!
SLIDE 53 Run for the Hills Foaming is Out
SLIDE 54
OUT TAKES
SLIDE 55
MICROSCOPY METHODOLOGY
SLIDE 56 Sampling point
- Good mixing – end of aeration basin
- r mixed liquor channel between aeration
basin and secondary settling clarifier Take mixed liquor samples from below surface to exclude foam
SLIDE 57 Sampling point
- Sample foam from one of following points
- (1) Surface of effluent end of aeration
basin
- (2) Surface of mixed liquor channel
- (3) Surface of secondary clarifier
SLIDE 58 Sampling Frequency
- (1) Routine on site examination
- About once every MCRT
- (2) Routine off-site laboratory
- Weekly to monthly
- (3) Daily for critical periods
- (a) When bulking occurs
- (b) During RAS chlorination
for bulking control
SLIDE 59 Sample Transport and Storage
- (1) Examine as soon as possible after collection
but not more than several hours
- (2) For more lengthy periods store at 40C
- Low F/M; High MCRT – within 7-10 days
- High F/M; Low MCRT – within 3 to 4 days
- (3) Transport in small plastic containers (not
glass)
- (4) Do not fill containers more than half full
SLIDE 60 Microscope
- Use a research grade, phase contrast
microscope with 10x and 100x (oil immersion) phase contrast objectives that yield magnifications of approximately 100x and 1000x respectively. Use phase contrast because biological materials have very low contrast when viewed with direct illumination.