McCoy Soudal McCoy Soudal key figures oy Souda ey gu es WORLD: - - PowerPoint PPT Presentation
McCoy Soudal McCoy Soudal key figures oy Souda ey gu es WORLD: - - PowerPoint PPT Presentation
McCoy Soudal McCoy Soudal key figures oy Souda ey gu es WORLD: 45 years production experience of sealants adhesives & foams 45 years production experience of sealants, adhesives & foams 7 manufacturing units across 5
McCoy Soudal key figures
- y Souda
ey gu es
WORLD:
- 45 years production experience of sealants adhesives & foams
- 45 years production experience of sealants, adhesives & foams
- 7 manufacturing units across 5 continents
- Turnover of more 350 mio EUR (= 2100 CR.)
( )
- Team of 1.300 people
INDIA
- Widest range of Sealants, Adhesives & PU foams in the India
- Setting‐up manufacturing plant in Haryana State in 2011
All d t t i t ti l t d d
- All our products meet international standards:
A complete product range
7 different segments: l
A complete product range
Wide range of Building Chemicals: S l t
- Façade & Glazing
- Doors & Windows
- Automotive
- Sealants
- Silicone
- Acrylics
- Polyurethanes
Automotive
- Hardware
- Construction
- Polyurethanes
- MS Polymers
- Adhesives
- PU Foams
- Industry
- HVAC
- PU Foams
- Technical Aerosols
- Chemical Anchors
3
McCoy Soudal network McCoy Soudal network
- 8 regional offices
- Presence in 27 States
- Direct Key Accounts in all major
- Direct Key Accounts in all major
industries
- Channel of 1.000 dealers
- Retail network of more than
50.000 outlets
- SAARC countries
- SAARC countries
Production & R&D centre India
- Total area of McCoy Soudal plant will be 2,00,000 sq ft
- du
- e
e d a
- Total investment 1st phase 65 CR.
- State of the art European plant machinery
& equipments & equipments
- Location: Northern India (Bawal – Haryana)
- Start operations 2nd Quarter 2011
i f i ki d i h di S b C i
- First of its kind in the Indian Sub Continent
Complete range of PU‐Foams p g
- Isolation Foams
- Hand & Gun Foams
- Sound proofing Foams
ll h
- All weather Foams
- 2K Foams
- Isocyante free Foams
- Isocyante‐free Foams
- Mining Foams
- Multiposition Foams
No 1 In World! p
- Fire Retardant Foams
- Adhesive Foams
No 1 In World!
IMPORTANCE OF USING RIGHT PRODUCT FOR RIGHT APPLICATION FOR RIGHT APPLICATION
McCoy Soudal
Polyurethane Foams
Advantages of PU-Foams
- Forms semi-rigid structure with closed cells (>70%)
g ( %)
- Excellent adhesion on most common materials and between
different materials (except PP, PE, teflon)
- Can be trimmed sanded and painted after full cure
Can be trimmed, sanded and painted after full cure
- Excellent filling capacities, expands to 40 times its original volume
- Strong bonding characteristics
E ll t th l d ti i l ti
- Excellent thermal and acoustic insulation
- Electric insulator
- Environmentally friendly (CFC-free) propellant gas
- 1001 possible applications
Typical Foam Applications
- Fixation (Doors & Windows)
( )
- Insulation against:
– Heat - cold – Noise (acoustic properties) ( p p ) – Wind – Dust – Insects
- Filling of gaps & holes
- Adhesive
MOST IMPORTANT, USING PU FOAMS HELPS TO
SAVE ENERGY
PU-Foam 1001 Applications (1)
Fills cavities Seals and fills ti j i t between pipes and walls connection joints Installs window frames Fills joints between walls and ll l Installs doors wall panels Fills joints of Installs doors Fills joints of inclining windows
PU-Foam 1001 Applications (2)
Fills gaps between walls and Filling of openings in walls and between walls and corrugated roofs partitions Installs and seals air-conditioning units Installation of electrical wiring units Thermal insulation Filling of cavities Thermal insulation
- f panels
Filling of cavities And 989 others…
Fixing
- Installing of window
g
- Installling of doorframe
Insulation
- Noise
- Heat or cold transfer
- Wind
- Dust
- Insects
Why using PU foams?
There are very well insulated walls...
Why using PU foams?
There are very well insulated windows...
Why using PU foams?
Something is missing!!!
COLD/HEAT coming in around window
INSIDE
window Loss of HEAT/COLD !
OUTSIDE
HEAT/COLD !
OUTSIDE
Saving Energy
Higher heat loss Less heat loss
18
Continuous insulation
Small gaps in insulation causes big drops in accoustic insulation insulation Exchange of air inside – outside Cold surfaces on inside Cold surfaces on inside
- Mould
- Water in the joint
j
100% insulation
A little mistake in the insulation
gap
Loss of accoustic insulation in the joint
1.5 m 1.5 m
Gap 4 cm2
1.5 m 1.5 m
2cm
Window installed with PU foam Joint = 2 cm
0dB
Window noise insulation
Correct joint Joint with gap of 4 cm2
35dB 30dB
Tested by ITB
PU foams vs. Mineral wool
Conclusion: Even the smallest gaps in the joint causes Even the smallest gaps in the joint causes serious loss in noise reduction !!!
PU-foam Mineral wool
Has perfect adhesion to all building materials No adhesion Perfectly fills the joint thanks to it’s controlled expansion No expansion, will leave gaps and holes Very easy to apply Very time consuming to fill the joint Will not take up extra space in the joint
Filling
- Filling of joints
- Filling of joints
- Filling of holes
- Filling of a opening
g p g
Filling
Door Frame Installation Door Frame Installation
Door Frame Installation
PU foams to install wooden door frames
Door Frame Installation
- 3 TIMES FASTER
- SAME COST as conventional installation method
- CLEANER
CLEANER
Door Frame Installation
Different products required for Door Installation
Door Frame Installation
- Water spray
- 500ml PU foam & Gun Cleaner
500ml PU foam & Gun Cleaner
- 750ml Soudafoam Gun
- Foam Gun (plastic or metal)
P i f d t / b t t
- Primer for dusty / very porous substrates
- Wooden or plastic blocks to position the door frame
Door Frame Installation
Important facts about PU foams:
Door Frame Installation
- Always store cans upright.
- Store in a cool and dry place at temperatures between +5°C and 35°C
- Never put a PU foam can in direct sunlight
Never put a PU foam can in direct sunlight
- PU foam is not UV resistant so it always needs to be covered with a
sealant, paint or plaster.
- Strong bonding characteristics
- Strong bonding characteristics
- Excellent adhesion on most common materials and between different
materials E ll t th l d ti i l ti
- Excellent thermal and acoustic insulation
- Excellent filling capacities, expands to 40 times its original volume
- Electric insulator
- Environmentally friendly (CFC-free) propellant gas
Door Frame Installation
STEP 1: Preparation:
Door Frame Installation
p
- Keep a gap of minimum 10mm and
maximum 20mm between wall and door frame.
- Substrates should be clean and free of
dust and grease but can be moist.
- Loose parts must be removed and if
necessary primer must be used (e.g. old plaster) Sli htl h idif th f & d
- Slightly humidify the surface & door
frame before applying the foam
- Use protective gloves
- Shake can thoroughly for 30 seconds
- Shake can thoroughly for 30 seconds
How to use PU foam?
- 1. Apply adapter to
can
- 4. Apply foam
upside down can upside down
- 2. Shake can thoroughly
- n regular basis
- 5. Removal of spoiled
foam: use McCoy Soudal foam cleaner or
- 3. Spray surface with
acetone for fresh foam. Use knife for cured foam (do not burn) p y water prior to application of PU-foam. Moisten every layer in case of multi-layer application application
Why moistening so important? Why moistening so important?
- Better cell structure
– Acoustic – Thermal
- Faster curing
Door Frame Installation
STEP 2: Applying of PU foam:
Door Frame Installation
pp y g
- Hold the can upside down and extrude
the foam by pressing the bar the foam by pressing the bar
- Spray some extra water if you are filling a
gap with some depth or if you are applying the foam in different layer applying the foam in different layer.
- PU foam is a moisture curing product, it
will cure by absorbing moisture from the air Spraying some water on the wall and
- air. Spraying some water on the wall and
frame will fasten-up the curing process and will give a better cell structure (acoustic & thermal properties) (acoustic & thermal properties)
Door Frame Installation
STEP 3: After applying PU Foam
Door Frame Installation
pp y g
- Spray some additional water on the
applied PU foam on both sides of the applied PU foam on both sides of the frame
- After use, clean the valve and tube
immediately with Gun & Foam Cleaner immediately with Gun & Foam Cleaner
- Cut the spoiled foam away after curing of
PU foam (24 hours)
- Let the foam cure for minimum 24 hours
- Let the foam cure for minimum 24 hours
before putting the door in the frame
Door Frame Installation Door Frame Installation
McCoy Soudal Gunfoams
Adapter Foam Formation Gunfoam formation
- Enables more precise dosing
- Faster curing, lower density
- Output can be adjusted
- More economical use
- More economical use
- Excellent foam guns supplied by
McCoy Soudal Advised for professional installers on
- Advised for professional installers on
larger projects
“What you see is what you get” !
- More precise application
(X=Gun Foam)
- No postexpansion = less
p p wasted Foam
- No “postexpansive”
No postexpansive pressure = no risk of deformed frames
- more yield - less waste
Freshly extruded Fully cured
GUN FOAM STRAW FOAM GUN FOAM STRAW FOAM
Soudafoam 2K
- 2-Component, self-expanding
polyurethane foam polyurethane foam
- Fast curing, no need for ambient moisture
- Forms a very dense, rigid foam
- High form stability, high density (35kg/m³)
- Safe and user-friendly activation
- Important: the can needs to be emptied
p p within 5 min. from activation
- Colour: green
- Available in 400ml
Available in 400ml
Easy and safe Easy and safe activation activation activation activation
SoudaFoam FR
FIRE RETARDANT ONE‐COMPONENT EXPANDING FOAM
- Packing: 750ml
- Colors: Orange
- USP: Fire retardant up to 4 hours
- Segment:
– Metal Doors – Fire retardant installation of Windows‐and door frames – Fire‐ and smoke retardant sealing of connections between partition walls, ceilings and floors
Fire rated PU-foams
Red colour, easily recognised during control by fire inspectors g y p
Faster installation than Faster installation than using mineral wool, fire rated door sealing in 30 sec Tested and Approved by independent labs
Gun & Foam Cleaner
- Packing: 500ml
- USP:
u
- a
ea e
- USP:
– Spilled PU-foam needs to be cleaned immediately – Specifically developed organic solvent for gun & foam