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McCoy Soudal McCoy Soudal key figures oy Souda ey gu es WORLD: - - PowerPoint PPT Presentation

McCoy Soudal McCoy Soudal key figures oy Souda ey gu es WORLD: 45 years production experience of sealants adhesives & foams 45 years production experience of sealants, adhesives & foams 7 manufacturing units across 5


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SLIDE 1

McCoy Soudal

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SLIDE 2

McCoy Soudal key figures

  • y Souda

ey gu es

WORLD:

  • 45 years production experience of sealants adhesives & foams
  • 45 years production experience of sealants, adhesives & foams
  • 7 manufacturing units across 5 continents
  • Turnover of more 350 mio EUR (= 2100 CR.)

( )

  • Team of 1.300 people

INDIA

  • Widest range of Sealants, Adhesives & PU foams in the India
  • Setting‐up manufacturing plant in Haryana State in 2011

All d t t i t ti l t d d

  • All our products meet international standards:
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SLIDE 3

A complete product range

7 different segments: l

A complete product range

Wide range of Building Chemicals: S l t

  • Façade & Glazing
  • Doors & Windows
  • Automotive
  • Sealants
  • Silicone
  • Acrylics
  • Polyurethanes

Automotive

  • Hardware
  • Construction
  • Polyurethanes
  • MS Polymers
  • Adhesives
  • PU Foams
  • Industry
  • HVAC
  • PU Foams
  • Technical Aerosols
  • Chemical Anchors

3

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SLIDE 4

McCoy Soudal network McCoy Soudal network

  • 8 regional offices
  • Presence in 27 States
  • Direct Key Accounts in all major
  • Direct Key Accounts in all major

industries

  • Channel of 1.000 dealers
  • Retail network of more than

50.000 outlets

  • SAARC countries
  • SAARC countries
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SLIDE 5

Production & R&D centre India

  • Total area of McCoy Soudal plant will be 2,00,000 sq ft
  • du
  • e

e d a

  • Total investment 1st phase 65 CR.
  • State of the art European plant machinery

& equipments & equipments

  • Location: Northern India (Bawal – Haryana)
  • Start operations 2nd Quarter 2011

i f i ki d i h di S b C i

  • First of its kind in the Indian Sub Continent
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SLIDE 6

Complete Range of Sealants Complete Range of Sealants

  • Silicone Sealants
  • Silicone Sealants
  • Polyurethane Sealants
  • MS Polymer Sealants

MS Polymer Sealants

  • Acrylic Sealants
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SLIDE 7

IMPORTANCE OF USING RIGHT PRODUCT FOR RIGHT APPLICATION FOR RIGHT APPLICATION

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SLIDE 8

Example 1 Example 1

  • Holiday Inn (International Airport Mumbai)

– 5 months old hotel – moisture problems – cost reparation?

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SLIDE 9

Example 2 Example 2

  • Prahba International (4 star hotel Bangalore)

– Sealing bathroom done with cement – cracking due to movement – Moisture problem due to water leakage (observed problem in all rooms) – cost reparation?

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SLIDE 10

Example 3 Example 3

  • Construction site

– Sealing uPVC windows – Use a Neutral Silicone sealant to avoid adhesion failures

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SLIDE 11

Example 4 Example 4

  • Fungus in shower

– Use sealant with anti‐fungus properties – Cleaning & standard hygiene is required to avoid fungus in bathrooms

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SLIDE 12

Joints Joints

Stress on the joints

Movements due to

Temperature

Stress from Outside

Rain

Stress from inside

Humidity Temperature Humidity Traffic Mechanical Rain UV Wind noise Humidity Paints Cleaning products Mechanical

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SLIDE 13

Different Joints Different Joints

  • Static joint
  • Static joint

– Movement of the joint between the elements is < 7%

  • Connection Joint

– Movement of the joint between the elements is < 15%

  • Elastic joint

– Movement of the joint between the elements is < 25%

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SLIDE 14

SEALANTS : Joint dimensions SEALANTS : Joint dimensions

Width Depth Plasto & Plasto-elastic Width = Depth Elastic Depth = Width/2

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SLIDE 15

SEALANTS : Expansion Joints SEALANTS : Expansion Joints

Depth = Width Depth = Width / 2

Only elastic types

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SLIDE 16

SEALANTS: Possible causes

  • f cracking

>25%

3 point adhesion !!!! Movements > Max 3 point adhesion !!!! Movements > Max. Allowed distortion

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SLIDE 17

Preparation of the joint Preparation of the joint

  • Joint surfaces need to be :

– Dust free – Free of loose material – Free of grease – Dry

  • Use backing material to achieve the correct joint dimension and

g j prevent 3 point adhesion

  • For renovation : cut the old joint away.
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SLIDE 18

Joint : preparation Joint : preparation

  • Dust free, grease free, water free for optimal adhesion.

, g , p

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SLIDE 19

Joint : preparation Joint : preparation

  • Cut away old joints
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SLIDE 20

Joint : preparation Joint : preparation

  • We can use PU or PE backing material

We can use PU or PE backing material.

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SLIDE 21

Joint : preparation Joint : preparation

  • Also possible: old paper

Also possible: old paper.

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SLIDE 22

Some of our Specialty Sealants Some of our Specialty Sealants

  • Silirub PS: Projectseal High Performance Silicone Sealant
  • Silirub WSL: Engineering Grade Weatherseal Silicone Sealant
  • Silirub NS‐W: Non‐Staining Weatherseal Silicone Sealant

Sili b GS Gl S l 100% A Sili S l

  • Silirub GS: Glass Seal 100% Acetoxy Silicone Sealant
  • Silirub AQ: Superior Grade Aquarium Silicone Sealant
  • Silirub HP: Hygiene Protection Bath & Kitchen Silicone Sealant

yg

  • Silirub Cleanroom: FDA Approved Cleanroom Silicone Sealant
  • Fire Silicone B1 FR: Fire Retardant Silicone Sealant

ll bl l l

  • Gap Filler: Paintable Acrylic Sealant
  • Firecryl FR: Fire Retardant Paintable Acrylic Sealant
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SLIDE 23

Silirub PS

PROJECTSEAL HIGH PERFORMANCE SILICONE SEALANT

S ub S

  • Colors: Brilliant White, Black, Transparent, Grey & Ivory
  • Perimeter sealant with excellent UV resistance
  • Segment:

– uPVC – Aluminium W d – Wood – Telecom Shelter

  • Applications:
  • Applications:

– Perimeter sealing of door & window frames (exterior)

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SLIDE 24
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SLIDE 25

Silirub WSL

ENGINEERING GRADE WEATHERSEAL SILICONE SEALANT

S ub S

  • Packing: 300ml cartridges & 600ml sausages
  • Colors: Black, Grey
  • USP: High Strength Weather Grade
  • Façade & Glazing application
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SLIDE 26
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SLIDE 27
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SLIDE 28
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SLIDE 29

Silirub NS‐W

NON‐STAINING WEATHERSEAL SILICONE SEALANT

S ub S

  • Colors: Black, Beige, Grey.
  • USP: Economical Non Staining sealant
  • Most silicone sealants tend to stain porous materials such as

marble, granite and other natural stones.

  • Darkened borders around the joint, can ruin expensive building

materials irreversibly.

  • Applications:

– All kind of natural stones – All porous substrates

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SLIDE 30
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SLIDE 31

Stone Sealing (non‐staining) Stone Sealing (non staining)

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SLIDE 32
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SLIDE 33
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SLIDE 34
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SLIDE 35
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SLIDE 36

STAINING STAINING

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SLIDE 37

Silirub GS

GLASS SEAL 100% ACETOXY SILICONE SEALANT

S ub S

  • Colors: Black & Transparent
  • USP: 100% Acetoxy Silicone, high strength silicone for glass

y , g g g to glass bonding / butt joints, spider glazing.

  • Segment: Glass
  • Applications:

Applications: – Glass to glass joints like shower cubicles – Glass facades S id l i – Spider glazing

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SLIDE 38
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SLIDE 39
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SLIDE 40
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SLIDE 41
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SLIDE 42

Silirub AQ

SUPERIOR GRADE AQUARIUM SILICONE SEALANT

S ub Q

  • Packing: 300 ml
  • Colors: Transparent

p

  • USP: specially formulated Aquarium sealant

– Construction of full glass aquaria and terraria Glueing of glass constructions – Glueing of glass constructions – All reparations of aquaria and terraria

  • Segment: Aquarium
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SLIDE 43

Silirub HP

HYGIENE PROTECTION BATH & KITCHEN SILICONE SEALANT

S ub

  • Colors: Black, Transparent, Ivory, White.
  • USP: Mould resistant, top grade Neutral Silicone
  • Applications:

– Bathroom sealing – Floor joint sealing – Bath tub sealing – Wash basin sealing – Seat & cistern sealing Seat & cistern sealing – Kitchen sealing – shelves, sinks and top

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SLIDE 44

Sanitary Sealing Sanitary Sealing

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SLIDE 45
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SLIDE 46
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SLIDE 47
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SLIDE 48
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SLIDE 49

Silirub Cleanroom

FDA APPROVED CLEANROOM SILICONE SEALANT

S ub ea

  • USP: FDA Approved
  • Silirub Cleanroom has been tested according to:

– FDA (code CFR 21§177.2600 (e) and (f)), tested by Ianesco(France) FDA (code CFR 21§177.2600 (e) and (f)), tested by Ianesco(France) – IKI Institut für Krankenhaushygiene und Infektionskontrolle (Germany)

  • Applications:

– Production halls where pharmaceutical, electronical and other sterile products are produced – Food industry Coldstore warehouses – Coldstore warehouses – Refrigerated trucks for food transport – Operation theatres in hospitals – Computer mainframe area’s Computer mainframe area s

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SLIDE 50

Possible applications in Cl

Sealing around lighting fittings Sealing around air filter Sealing joint between ceiling materials

Cleanroom

3 4

ceiling materials Sealing around window frames

1

Sealing between wall panels

2 6 5 6

Sealing joint between wall materials and flooring materials

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SLIDE 51

Silirub HT‐N

HIGH TEMPERATURE NEUTRAL SILICONE SEALANT

S ub

  • Packing: 300ml
  • Colors: Black
  • USP: Withstands temperatures up to 280°C, Neutral cure

with very good adhesion

  • Applications:

– sealing heating installations – gaskets in pumps and motors – all sealant applications which require high temperature resistance

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SLIDE 52

Gasketseal

FORM IN PLACE GASKETSEAL SILICONE SEALANT

as e sea

  • Packing: 80ml ‐ 300ml
  • Colors: Red
  • USP: high temperature resistance up to 285°C
  • Applications:

– creation of heat resistant gaskets – sealing between metal parts – gaskets in pumps and motors – sealing in heating systems – sealing in kitchen machinery

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SLIDE 53
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SLIDE 54

Gap Filler /Acryrub PRO Gap Filler /Acryrub PRO

HIGH PERFORMANCE PAINTABLE ACRYLIC SEALANT

  • Colors: white
  • USP: paintable sealant

p

  • Applications:

– Interior: wall to wall joints – Gap filling between cupboard and wall Gap filling between cupboard and wall – Gap filling between modular kitchen & wall – Perimeter sealing interior for door & window frames

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SLIDE 55
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SLIDE 56
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SLIDE 57
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SLIDE 58
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SLIDE 59

Fire Silicone B1 FR

FIRE RETARDANT B1 SILICONE SEALANT

e S

  • e
  • Colors: Black, Grey
  • USP: Conforms to DIN4102 B1 standard for fire retardancy,

ith fire rating p to 4 ho rs with fire rating up to 4 hours.

  • Applications:

– Lift areas – Stair cases – Kitchen doors – Movement / Expansion joints – Metal Pipe penetration – Electrical panels

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SLIDE 60

Firecryl FR

FIRE RETARDANT PAINTABLE ACRYLIC SEALANT

e y

  • Colors: White
  • USP: Conforms to DIN4102 B1 standard for fire retardancy,

with fire rating up to 4 hours. g p

  • Applications:

– Drywall joints – Top‐of‐wall joints p j – Wall to wall joints – Door Frame joints – Metal pipe penetration Metal pipe penetration – HVAC duct penetration

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SLIDE 61
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SLIDE 62
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SLIDE 63

Soudaflex 25LM Soudaflex 25LM

  • Low modulus sealant
  • expansion joints, connection joints
  • good adhesion on concrete and aluminium
  • joints in any kind of buildings (commercial –

residential)

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SLIDE 64
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SLIDE 65
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SLIDE 66

Soudaflex 40 FC Soudaflex 40 FC

  • Sealant and adhesive
  • Sheet metal industry: bonding and sealing
  • Floor joints
  • Container / car body manufacturing
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SLIDE 67
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SLIDE 68
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SLIDE 69
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SLIDE 70
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SLIDE 71

MS Polymers: advantages MS Polymers: advantages

  • In comparison with PU sealants MS does not contain
  • In comparison with PU sealants, MS does not contain

isocyanates or solvents (no need for safety labels)

  • Can be painted over with waterbased paints (~ Acrylics)
  • No bubble‐formation (no CO2 release)
  • UV‐resistant (~ Silicones)
  • Good workability
  • Good workability
  • Excellent adhesion to the most common substrates
  • High strength (~ Polyurethanes)
  • Permanently elastic properties (~ Silicones)
  • Plastics and PS can be bonded without risk for deterioration
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SLIDE 72

MS:properties MS:properties

GLASS low odor PVC GLASS CONCRETE low odor environmental friendliness CONCRETE ALUMINUM Low temperature bilit MS PUR SILICONE AC ALUMINUM gunnability Paintability Staining UV stability slump resistance Staining UV stability Non-bubbling

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SLIDE 73

Soudaseal 250XF

HIGH PERFORMANCE FAST CURE SEALANT ADHESIVE

Soudasea 50

  • Can be used on both dry and wet surfaces
  • Can be painted after 15 minutes, without retarding the cure
  • Unique bonding on most materials – without using a primer
  • Does not contain any solvents or isocyanides, is odorless
  • Cures without shrinking, resists vibrations and remains flexible
  • Excellent chemical resistance after curing

Hi h t il t th d i b di 314N/ ²

  • High tensile strength and unique bonding – 314N/cm² =

32kg/cm²

  • U.V. and weather resistant, suitable for sanitary applications
  • Easy to apply and to structure

y pp y

  • Available in different colours and crystal clear
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SLIDE 74

RIVETLESS BONDING OF GYPROC BOARDS

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SLIDE 75

Project: metal to metal Project: metal to metal

S d l 250XF Soudaseal 250XF

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SLIDE 76

Project: construction Project: construction

Soudaseal 250XF

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SLIDE 77
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