McCoy Soudal McCoy Soudal key figures oy Souda ey gu es WORLD: - - PowerPoint PPT Presentation
McCoy Soudal McCoy Soudal key figures oy Souda ey gu es WORLD: - - PowerPoint PPT Presentation
McCoy Soudal McCoy Soudal key figures oy Souda ey gu es WORLD: 45 years production experience of sealants adhesives & foams 45 years production experience of sealants, adhesives & foams 7 manufacturing units across 5
McCoy Soudal key figures
- y Souda
ey gu es
WORLD:
- 45 years production experience of sealants adhesives & foams
- 45 years production experience of sealants, adhesives & foams
- 7 manufacturing units across 5 continents
- Turnover of more 350 mio EUR (= 2100 CR.)
( )
- Team of 1.300 people
INDIA
- Widest range of Sealants, Adhesives & PU foams in the India
- Setting‐up manufacturing plant in Haryana State in 2011
All d t t i t ti l t d d
- All our products meet international standards:
A complete product range
7 different segments: l
A complete product range
Wide range of Building Chemicals: S l t
- Façade & Glazing
- Doors & Windows
- Automotive
- Sealants
- Silicone
- Acrylics
- Polyurethanes
Automotive
- Hardware
- Construction
- Polyurethanes
- MS Polymers
- Adhesives
- PU Foams
- Industry
- HVAC
- PU Foams
- Technical Aerosols
- Chemical Anchors
3
McCoy Soudal network McCoy Soudal network
- 8 regional offices
- Presence in 27 States
- Direct Key Accounts in all major
- Direct Key Accounts in all major
industries
- Channel of 1.000 dealers
- Retail network of more than
50.000 outlets
- SAARC countries
- SAARC countries
Production & R&D centre India
- Total area of McCoy Soudal plant will be 2,00,000 sq ft
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- e
e d a
- Total investment 1st phase 65 CR.
- State of the art European plant machinery
& equipments & equipments
- Location: Northern India (Bawal – Haryana)
- Start operations 2nd Quarter 2011
i f i ki d i h di S b C i
- First of its kind in the Indian Sub Continent
Complete Range of Sealants Complete Range of Sealants
- Silicone Sealants
- Silicone Sealants
- Polyurethane Sealants
- MS Polymer Sealants
MS Polymer Sealants
- Acrylic Sealants
IMPORTANCE OF USING RIGHT PRODUCT FOR RIGHT APPLICATION FOR RIGHT APPLICATION
Example 1 Example 1
- Holiday Inn (International Airport Mumbai)
– 5 months old hotel – moisture problems – cost reparation?
Example 2 Example 2
- Prahba International (4 star hotel Bangalore)
– Sealing bathroom done with cement – cracking due to movement – Moisture problem due to water leakage (observed problem in all rooms) – cost reparation?
Example 3 Example 3
- Construction site
– Sealing uPVC windows – Use a Neutral Silicone sealant to avoid adhesion failures
Example 4 Example 4
- Fungus in shower
– Use sealant with anti‐fungus properties – Cleaning & standard hygiene is required to avoid fungus in bathrooms
Joints Joints
Stress on the joints
Movements due to
Temperature
Stress from Outside
Rain
Stress from inside
Humidity Temperature Humidity Traffic Mechanical Rain UV Wind noise Humidity Paints Cleaning products Mechanical
Different Joints Different Joints
- Static joint
- Static joint
– Movement of the joint between the elements is < 7%
- Connection Joint
– Movement of the joint between the elements is < 15%
- Elastic joint
– Movement of the joint between the elements is < 25%
SEALANTS : Joint dimensions SEALANTS : Joint dimensions
Width Depth Plasto & Plasto-elastic Width = Depth Elastic Depth = Width/2
SEALANTS : Expansion Joints SEALANTS : Expansion Joints
Depth = Width Depth = Width / 2
Only elastic types
SEALANTS: Possible causes
- f cracking
>25%
3 point adhesion !!!! Movements > Max 3 point adhesion !!!! Movements > Max. Allowed distortion
Preparation of the joint Preparation of the joint
- Joint surfaces need to be :
– Dust free – Free of loose material – Free of grease – Dry
- Use backing material to achieve the correct joint dimension and
g j prevent 3 point adhesion
- For renovation : cut the old joint away.
Joint : preparation Joint : preparation
- Dust free, grease free, water free for optimal adhesion.
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Joint : preparation Joint : preparation
- Cut away old joints
Joint : preparation Joint : preparation
- We can use PU or PE backing material
We can use PU or PE backing material.
Joint : preparation Joint : preparation
- Also possible: old paper
Also possible: old paper.
Some of our Specialty Sealants Some of our Specialty Sealants
- Silirub PS: Projectseal High Performance Silicone Sealant
- Silirub WSL: Engineering Grade Weatherseal Silicone Sealant
- Silirub NS‐W: Non‐Staining Weatherseal Silicone Sealant
Sili b GS Gl S l 100% A Sili S l
- Silirub GS: Glass Seal 100% Acetoxy Silicone Sealant
- Silirub AQ: Superior Grade Aquarium Silicone Sealant
- Silirub HP: Hygiene Protection Bath & Kitchen Silicone Sealant
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- Silirub Cleanroom: FDA Approved Cleanroom Silicone Sealant
- Fire Silicone B1 FR: Fire Retardant Silicone Sealant
ll bl l l
- Gap Filler: Paintable Acrylic Sealant
- Firecryl FR: Fire Retardant Paintable Acrylic Sealant
Silirub PS
PROJECTSEAL HIGH PERFORMANCE SILICONE SEALANT
S ub S
- Colors: Brilliant White, Black, Transparent, Grey & Ivory
- Perimeter sealant with excellent UV resistance
- Segment:
– uPVC – Aluminium W d – Wood – Telecom Shelter
- Applications:
- Applications:
– Perimeter sealing of door & window frames (exterior)
Silirub WSL
ENGINEERING GRADE WEATHERSEAL SILICONE SEALANT
S ub S
- Packing: 300ml cartridges & 600ml sausages
- Colors: Black, Grey
- USP: High Strength Weather Grade
- Façade & Glazing application
Silirub NS‐W
NON‐STAINING WEATHERSEAL SILICONE SEALANT
S ub S
- Colors: Black, Beige, Grey.
- USP: Economical Non Staining sealant
- Most silicone sealants tend to stain porous materials such as
marble, granite and other natural stones.
- Darkened borders around the joint, can ruin expensive building
materials irreversibly.
- Applications:
– All kind of natural stones – All porous substrates
Stone Sealing (non‐staining) Stone Sealing (non staining)
STAINING STAINING
Silirub GS
GLASS SEAL 100% ACETOXY SILICONE SEALANT
S ub S
- Colors: Black & Transparent
- USP: 100% Acetoxy Silicone, high strength silicone for glass
y , g g g to glass bonding / butt joints, spider glazing.
- Segment: Glass
- Applications:
Applications: – Glass to glass joints like shower cubicles – Glass facades S id l i – Spider glazing
Silirub AQ
SUPERIOR GRADE AQUARIUM SILICONE SEALANT
S ub Q
- Packing: 300 ml
- Colors: Transparent
p
- USP: specially formulated Aquarium sealant
– Construction of full glass aquaria and terraria Glueing of glass constructions – Glueing of glass constructions – All reparations of aquaria and terraria
- Segment: Aquarium
Silirub HP
HYGIENE PROTECTION BATH & KITCHEN SILICONE SEALANT
S ub
- Colors: Black, Transparent, Ivory, White.
- USP: Mould resistant, top grade Neutral Silicone
- Applications:
– Bathroom sealing – Floor joint sealing – Bath tub sealing – Wash basin sealing – Seat & cistern sealing Seat & cistern sealing – Kitchen sealing – shelves, sinks and top
Sanitary Sealing Sanitary Sealing
Silirub Cleanroom
FDA APPROVED CLEANROOM SILICONE SEALANT
S ub ea
- USP: FDA Approved
- Silirub Cleanroom has been tested according to:
– FDA (code CFR 21§177.2600 (e) and (f)), tested by Ianesco(France) FDA (code CFR 21§177.2600 (e) and (f)), tested by Ianesco(France) – IKI Institut für Krankenhaushygiene und Infektionskontrolle (Germany)
- Applications:
– Production halls where pharmaceutical, electronical and other sterile products are produced – Food industry Coldstore warehouses – Coldstore warehouses – Refrigerated trucks for food transport – Operation theatres in hospitals – Computer mainframe area’s Computer mainframe area s
Possible applications in Cl
Sealing around lighting fittings Sealing around air filter Sealing joint between ceiling materials
Cleanroom
3 4
ceiling materials Sealing around window frames
1
Sealing between wall panels
2 6 5 6
Sealing joint between wall materials and flooring materials
Silirub HT‐N
HIGH TEMPERATURE NEUTRAL SILICONE SEALANT
S ub
- Packing: 300ml
- Colors: Black
- USP: Withstands temperatures up to 280°C, Neutral cure
with very good adhesion
- Applications:
– sealing heating installations – gaskets in pumps and motors – all sealant applications which require high temperature resistance
Gasketseal
FORM IN PLACE GASKETSEAL SILICONE SEALANT
as e sea
- Packing: 80ml ‐ 300ml
- Colors: Red
- USP: high temperature resistance up to 285°C
- Applications:
– creation of heat resistant gaskets – sealing between metal parts – gaskets in pumps and motors – sealing in heating systems – sealing in kitchen machinery
Gap Filler /Acryrub PRO Gap Filler /Acryrub PRO
HIGH PERFORMANCE PAINTABLE ACRYLIC SEALANT
- Colors: white
- USP: paintable sealant
p
- Applications:
– Interior: wall to wall joints – Gap filling between cupboard and wall Gap filling between cupboard and wall – Gap filling between modular kitchen & wall – Perimeter sealing interior for door & window frames
Fire Silicone B1 FR
FIRE RETARDANT B1 SILICONE SEALANT
e S
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- Colors: Black, Grey
- USP: Conforms to DIN4102 B1 standard for fire retardancy,
ith fire rating p to 4 ho rs with fire rating up to 4 hours.
- Applications:
– Lift areas – Stair cases – Kitchen doors – Movement / Expansion joints – Metal Pipe penetration – Electrical panels
Firecryl FR
FIRE RETARDANT PAINTABLE ACRYLIC SEALANT
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- Colors: White
- USP: Conforms to DIN4102 B1 standard for fire retardancy,
with fire rating up to 4 hours. g p
- Applications:
– Drywall joints – Top‐of‐wall joints p j – Wall to wall joints – Door Frame joints – Metal pipe penetration Metal pipe penetration – HVAC duct penetration
Soudaflex 25LM Soudaflex 25LM
- Low modulus sealant
- expansion joints, connection joints
- good adhesion on concrete and aluminium
- joints in any kind of buildings (commercial –
residential)
Soudaflex 40 FC Soudaflex 40 FC
- Sealant and adhesive
- Sheet metal industry: bonding and sealing
- Floor joints
- Container / car body manufacturing
MS Polymers: advantages MS Polymers: advantages
- In comparison with PU sealants MS does not contain
- In comparison with PU sealants, MS does not contain
isocyanates or solvents (no need for safety labels)
- Can be painted over with waterbased paints (~ Acrylics)
- No bubble‐formation (no CO2 release)
- UV‐resistant (~ Silicones)
- Good workability
- Good workability
- Excellent adhesion to the most common substrates
- High strength (~ Polyurethanes)
- Permanently elastic properties (~ Silicones)
- Plastics and PS can be bonded without risk for deterioration
MS:properties MS:properties
GLASS low odor PVC GLASS CONCRETE low odor environmental friendliness CONCRETE ALUMINUM Low temperature bilit MS PUR SILICONE AC ALUMINUM gunnability Paintability Staining UV stability slump resistance Staining UV stability Non-bubbling
Soudaseal 250XF
HIGH PERFORMANCE FAST CURE SEALANT ADHESIVE
Soudasea 50
- Can be used on both dry and wet surfaces
- Can be painted after 15 minutes, without retarding the cure
- Unique bonding on most materials – without using a primer
- Does not contain any solvents or isocyanides, is odorless
- Cures without shrinking, resists vibrations and remains flexible
- Excellent chemical resistance after curing
Hi h t il t th d i b di 314N/ ²
- High tensile strength and unique bonding – 314N/cm² =
32kg/cm²
- U.V. and weather resistant, suitable for sanitary applications
- Easy to apply and to structure
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- Available in different colours and crystal clear