Master Builders I BC 2014
Presentation by Robert Rath
W e t - s e a l
Master Builders I BC 2014 Presentation by Robert Rath W e t - s e - - PowerPoint PPT Presentation
Master Builders I BC 2014 Presentation by Robert Rath W e t - s e a l Waterproofing of Decks and Balconies to AS:4654 Amended 2012 AS:4654 Membrane for above ground usage AS:4654.1 Materials AS:4654 .2 Design and installation
W e t - s e a l
AS:4654 Membrane for above ground usage AS:4654.1 Materials AS:4654 .2 Design and installation
Design Consideration
Type of Substrate
Concrete Plywood Compressed Fibre Cement Scyon Hebel Others (e.g. Screed Super, Strand board, Modak board) Note: Particle Board or Tile and Slate Underlay is not
acceptable.
Concrete
Timber plywood
Cellulose – cement products
Wind Class
Wind Class Regions A and B (Non Cyclonic) AS 4055 Regions C and D (Cyclonic) AS 4055 Ultimate Limit State Wind Speed (V h,u) AS/ Nzs 1170.2 Termination Height mm N1 _ 34 40 N2 _ 40 50 N3 C1 50 70 N4 C2 61 100 N5 C3 74 150 N6 C4 86 180
Australian Standard Table A1 on page 32 of AS:4654.2 Termination heights are the minimum requirements and must be above the finished level. If storm water retention is within the waterproofing area the height of the upturn is to be above the overflow level.
Falls and Drainage
Fall to be in structural substrate or can be formed with a suitable screed. Minimum surface fall on decks in accordance with AS:4654.2 is 1:100. Drainage must allow for the local areas 1:100 years events. Type of waste grate design can be relevant to disperse water quickly. Channel Grates. Scuppers through parapet wall. Rain heads. Drip line.
Class of Membrane
Class 1 membrane: Normally strong and rigid, elongation at break less than 60%. Class 2 membrane: More flexible with elongation at break less than 300%. Class 3 membrane: Highly flexible, elongation at break greater than 300%.
Conformance
If a Manufacturer makes reference to Australian Standards then they must be able
to verify that their membrane meets the requirements of the Australian Standard.
The membrane must pass the relevant test to meet the service conditions and the
membranes intended use.
For example: Independently tested by CSIRO and appraised by BRANZ.
Service conditions
Ultra violet light can damage some membranes and protection is required (e.g.
Tiles over the membrane or roof garden over the membrane).
Local environment conditions can effect membranes and the range of temperatures
vary from -150C to + 850C.
Low temperatures may reduce elongation and high temperature can cause
softening of the membrane.
Water emersion for long periods may result in degradation of the membrane (what
is the water absorption in membrane?).
Chemicals may effect some membranes (e.g. fertilizers, orange/citrus).
Wet-seal use Enviro-coat DS 411, the liquid used in this membrane
system is a Class 3 membrane and then fully reinforced with a high strength fabric to create a Class 2 Membrane.
Class 1 membrane: Normally strong and rigid, elongation
at break less than 60%.
Class 2 membrane: More flexible with elongation at break
less than 300%.
Class 3 membrane: Highly flexible, elongation at break
greater than 300%.
Types of membrane systems
A membrane system that is weighted down by ballast or other finishes
(ballasted membranes).
Liquid membranes or systems with full bonding to the substrate (fully bonded
membranes).
Membrane system that uses ballast insulation over them (IRMA) (e.g. Australia’s
New Parliament House roof area).
Membranes that are fastened to the substrate (mechanically fixed) (e.g. high
wind roofs).
Membranes that are only partly bonded to the substrate (partially bonded) (e.g.
may be used in areas where extra movement is required).
Torch on Membrane Bituminous Membrane Liquid Membrane
Wet-seal Enviro-coat DS 411
Liquid Applied fully reinforced with fabric
Thermoplastic
Example: Sarnafil
Bituminous Membrane
Pressure rolled, reinforced polyester fabric
Overlaps on membrane
Range from 150mm to 40mm depending on the type of membrane (e.g.
bituminous sheet membrane end laps are 150mm and side laps are 70mm with the ends staggered.
The Wet-seal Enviro-coat DS 411 fully reinforced liquid membrane has a
minimum overlap of 50mm.
Failure to Plan
Waterproofing can not comply to Australian Standard
Difficult Detailing
High risk area
Drainage
Prevents future issues
Good Preparation
Is the best practice
Moisture Readings
Ensures suitable penetration
Correct Detailing
Prevents future issues
Level Entry
Detail referenced from AS 4654.2
Post Penetration
Correct detailing is a MUST
Correct Protection
Correct planning
Applicator competent.
Knowledge of the Australian Standard and NCC.
The Builders knowledge of substrate requirements.
The Builders knowledge of weather conditions and the effects on membranes.
The cost of getting it wrong (e.g. if a deck cost $1200to waterproof, then you can expect a minimum of $9,500 as a starting point, and if a person lost their life due to a catastrophic failure that was instigated by the membrane failing, then no cost can replace the persons life).
Builder reputation!!!
The disturbance to your clients home and lifestyle.
Scaffolding.
Work hours lost by all parties.
Failure in design consideration (e.g. fall in substrate inadequate). Membrane not fit for the purpose. Thermal movement and UV degradation. Incorrect installation of the membrane. Lack of Duty of Care.
Causes
Membrane on Deck Adjacent to the Roof
No issue with the membrane, sheet metal turn-up inadequate
Reported as Membrane Failure
Incorrect report
Failure in Membrane
Reason: Workmanship and incorrect substrate level
Bituminous Membrane
Reason: Workmanship
Incorrect detailing
Sheet Membrane
Reason: Workmanship
Incorrect detailing
Torch on Membrane
Reason: Workmanship
Incorrect levels and poor workmanship
Water Migration from Door Sill Reported as Membrane Failure
Incorrect report
I nternal Flooring
Timber not affected
Penetrations, post, railings and service units fitted after the membrane has been laid without notifying the installer!
Tradespersons carrying out works on or above unprotected membrane.
Builders applying pressure to have the job done when adverse weather conditions will or are likely to be present.
Capillary (e.g. drip angle hard up against the external fascia (min of 6mm offset required), wall sheeting down into screed bed).
Tiler screeds above the flashing.
Tiler installs tiles without movement joints or expansion joints (interferes with floor to wall membrane movement details).
Grout hard up against membrane (cuts through membrane).
Screed hard up against membrane (movement abrasive to the membrane).
Causes
Deck Membrane Protected Eco-Drainage System
Living area below Lawn
Good Design To Accommodate Aesthetics
Membrane flashed up over 120mm behind cedar cladding. Powder coated 50mm angle on internal side of external doors. With waterproofing to top of angle, weep hole/drainage at base of door sill.
To meet Building Code and AS 4654
Protection
Architectural design for client
Code Australian Standard
Membrane fit for purpose
Manufacturer specification and Builder/Supervision Finish product protection Duty of Care
Design and planning consideration.
Safety.
Fall on structural surface and finish surface greatly reduces failure.
Complying with AS:4654.
Product fit for the purpose.
Supervision.
Competent applicators.
Type of finish.
Protection of the membrane.
Duty of Care.