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DESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS by Matimba Mathebula, Xahumba Engineering Consulting (Pty) Ltd D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS Table of Contents Xahumba


  1. DESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS by Matimba Mathebula, Xahumba Engineering Consulting (Pty) Ltd

  2. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS Table of Contents • Xahumba Engineering Consulting (XEC) Background • Services Offered by XEC • XEC Experience on Solar Systems • Benefits of Using Solar Systems • Solar Home Systems in Rural Areas Project Background Design Installation Maintenance • Conclusion • Recommendations Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  3. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS XAHUMBA EENGINEERING CONSULTING BANKGROUND • Founded in the year 2010 as a close-corporation by Mr. Max Chauke Pr. Eng. • Converted to Pty Ltd in 2017 • Directors and management remain the same • 100% black owned, Level 1 BBBEE rating • CIDB Grade: 7 EB PE, 1ME PE • Engineers, technologists and technicians are members of ECSA and SAIEE Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  4. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS XEC OFFERED SERVICES • Electrical Engineering • Solar PV Systems • HVAC Systems • Project Management • Energy Audits and Management • Certificate of Compliance Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  5. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS SOLAR SYSTEMS EXPERIENCE • More than 1.5MW has been installed, including 2X30MW solar farms as part of IPP • Installed systems include rooftops, carports and ground mounted • Rural, Commercial and Industrial Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  6. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS …SOLAR SYSTEMS EXPERIENCE • 30kW Rooftop PV system in Limpopo (Phalaborwa) Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  7. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS …SOLAR SYSTEMS EXPERIENCE • Testing and Commissioning of 2X30MW PV solar systems in Limpopo (Witkop & Soutpan) Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  8. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS …SOLAR SYSTEMS EXPERIENCE • 30kW Carport PV system in Limpopo (Polokwane) Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  9. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS …SOLAR SYSTEMS EXPERIENCE • 160W Solar Home systems in KZN, Free State and North West Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  10. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS XEC CLIENTS Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  11. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS RENEWABLE ENERGY BENEFITS Advantages of a Solar System No CO2 Emission No Tariff hikes Saves Water Free Power No fossil fuels for Sun is a source 1,28 kilolitres You are your power generation of energy per 1MWh Own distributor Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  12. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS SHS PROGRAMME BACKGROUND • South African Government initiated a Non-Grid Programme through Department of Energy (DoE) • High number of households without electricity has been identified • Solar home systems (SHS) technology identified to close the gap • Local municipalities across South Africa are benefiting from the programme • The programmed targets rural communities • DoE appointed XEC and Sun Electricity ( Joint Venture ) in 2015 to provide the design, installation and maintenance Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  13. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS SHS DESIGN CLIENT SPECIFICATION XEC CONSIDERATIONS GUIDELINES 2 days of autonomy Minimum of 95Wp solar system SANS 959-1/NRS 052-1 Minimum battery of 96Ah, 12V Solar panel’s operation at local temperature SANS 959-3/NRS 052-3 Maximum of eight lights of8 X 5W lights to be used outside instead of 3W SANS 10142-1 3W each 80% battery’s maximum depth of discharge Connect of DC TV, Radio, DSTV (DoD). Daily recommended is 20% and phone charger System losses Beneficiaries safety. Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  14. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS …SHS DESIGN (ENERGY REQUIRED) DESCRIPTION POWER(W) QUANTITY HOURS TOTAL POWER (W) WATT-HOUR Interior Lights 3 6 4 18 72 Exterior Lights 5 2 12 10 120 TV 30 1 4 30 120 Radio 15 1 8 15 120 DSTV-Decoder 10 1 4 10 40 Phone Charger 5 2 2 10 20 Total 93 492 • Minimum solar panel output of 93Wp • 100W solar panel has been selected Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  15. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS …SHS DESIGN (LOCAL TEMPERATURE) • Temperature has effect on solar panels • XEC retrieved Eastern Cape Temperatures • -18°C on the 3rd of November 1918 • 50°C on the 28th of June 1996 Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  16. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS …SHS DESIGN (LOCAL TEMPERATURE) Description • Panels are tested at standard test conditions (STC) Max power (Pmax) 100W Max power voltage (Vmpp) 18.8V • Each degree rise in temperature above 25˚C affect other parameters Max power current (Imp) 5.51A Open circuit voltage (Voc) 22.1V • Short-circuit current decays by Short circuit current (Isc) 6.04A 0.051%, Cells Polycrystalline • Open-circuit voltage by 0.31%, Number of cells 36 Temperature Coefficient Isc -0.051%/°C • Power by 0.41%. Voc -0.31%/°C Pmax -0.41%/°C Temperature at Standard Test Condition 25°C (STC) Nominal Operating Cell 45°C Temperature (NOCT) Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  17. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS …SHS DESIGN (LOCAL TEMPERATURE) 𝑃𝐷_𝑛𝑏𝑦𝑗𝑛𝑣𝑛 = 𝑈 𝑀𝑝𝑑𝑏𝑚_𝑁𝑗𝑜𝑗𝑛𝑣𝑛 + 𝑈𝑇𝐷 ∗ 𝑊 𝑝𝑑 𝑢𝑓𝑛𝑞𝑓𝑠𝑏𝑢𝑣𝑠𝑓 𝑑𝑝𝑓𝑔𝑔𝑗𝑑𝑗𝑓𝑜𝑢 𝑊 + 𝑊𝑝𝑑 100 = −18 − 25 ∗ −0.31 + 21.6 100 = 21.73𝑊 𝑃𝐷_𝑛𝑗𝑜𝑗𝑛𝑣𝑛 = 𝑈 𝑀𝑝𝑑𝑏𝑚_𝑛𝑏𝑦𝑗𝑛𝑣𝑛 + 𝑂𝑃𝐷𝑈 − 𝑈𝑇𝐷 ∗ 𝑊 𝑝𝑑 𝑢𝑓𝑛𝑞𝑓𝑠𝑏𝑢𝑣𝑠𝑓 𝑑𝑝𝑓𝑔𝑔𝑗𝑑𝑗𝑓𝑜𝑢 𝑊 + 𝑊𝑛𝑞𝑞 100 = 50 + 45 − 25 ∗ −0.31 + 18.8 100 = 18.58𝑊 • Voc ranges between 18,58V and 21,73V Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  18. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS …SHS DESIGN (BATTERY SIZE) • Recommended days of autonomy is 2 days • Solar panels are less effective during rainy/overcast days • Battery should have enough power to keep the load running 𝐵𝑞𝑞𝑚𝑗𝑏𝑜𝑑𝑓𝑡 𝑋ℎ × 𝐸𝑏𝑧𝑡 𝑝𝑔 𝑏𝑣𝑢𝑝𝑜𝑝𝑛𝑧 𝐶𝑏𝑢𝑢𝑓𝑠𝑧 𝐵ℎ = 𝐸𝑓𝑞𝑢ℎ 𝑝𝑔 𝐸𝑗𝑡𝑑ℎ𝑏𝑠𝑕𝑓 × 𝐶𝑏𝑢𝑢𝑓𝑠𝑧 𝑊𝑝𝑚𝑢𝑏𝑕𝑓 = 492 × 2 0.8 × 12 = 102.5𝐵ℎ • 102Ah battery Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  19. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS …SHS DESIGN (BATTERY CHARGING HOURS) • Solar panel should have enough power to charge the selected battery • 100% depth of discharge used for calculations - worst case scenario 𝐼𝑝𝑣𝑠𝑡 𝑆𝑓𝑟𝑣𝑗𝑠𝑓𝑒 = 𝐶𝑏𝑢𝑢𝑓𝑠𝑧 𝐵ℎ × 𝐸𝑝𝐸 × 𝑇𝑧𝑡𝑢𝑓𝑛 𝑊𝑝𝑚𝑢𝑏𝑕𝑓 𝑇𝑝𝑚𝑏𝑠 𝑄𝑏𝑜𝑓𝑚 𝑄𝑝𝑥𝑓𝑠 = 102 × 100% × 12 100 = 12.24ℎ • SANS 959-1:2016 section 4.2.1.3.3, EC sun hours is 5.2 • Approximately 2 days to charge the battery up to 100% Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  20. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS …SHS DESIGN (BATTERY CHARGING HOURS) 14 12,24 12 11,02 9,79 10 CHARGING HOURS (H) 8,57 8 7,34 6,12 6 4,9 3,67 4 2,45 2 1,22 0 0 0 10 20 30 40 50 60 70 80 90 100 DOD (%) Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  21. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS …SHS DESIGN (SUMMARY) • 100Wp Solar Panel • 102Ah, 12V Battery • 10A Charge Controller • 3W Internal Lights • 5W Exterior Lights • DC TV, Radio and DSTV Points Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

  22. D ESIGN, INSTALLATION AND MAINTENANCE OF SOLAR HOME SYSTEMS IN RURAL AREAS SHS INSTALLATIONS • XEC deployed more than 10 installation teams • Qualified and experienced personnel conducted the installations • Detailed training conducted prior to commencement • Health and quality issues we tackled • One system installed and used as a standard system prior to commencement of installations • Inspection of material • Potential threats were identified and planned for Presenter: Mr. Matimba Mathebula DATE: 23 October 2018

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