MACHINES FOR METALWORKING Machines Genauigkeits Maschinenbau - - PowerPoint PPT Presentation
Grinding MACHINES FOR METALWORKING Machines Genauigkeits Maschinenbau Nrnberg GmbH TPS MPS 2 R300DC MPS 1 MPS 2 R300DCHP (MPS 1 R125) MPS R400D MPS 2 (MPS 2 R220) MPS R700 MPS 2K MPS 2K R300 MPS 3H
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
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(MPS 1 R125)
(MPS 2 R220)
MPS 2K R300
MACHINES FOR METALWORKING
(MPS VTG II)
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Technical Data
Face plate Ø 360 mm Abrasive paper Ø 350 mm Motor 0,55 kW Motor speed 1500 min-1 E-connection 0,7 kW Noise level < 67 dB(A) Space 1200 x 542 x 963 Weight 123 kgs
Finishing and micro grinding
for structural examination and analysis Optimized application Disc face grinder Grinding and polishing of surfaces
Microscopic material testing Deburring Precise camferring Grinding and cleaning of welded seams
Three phase motor with improved true running Medium pressure exhaust system Maintenance free stainless steel filter system Centering nut enables fast exchange of abrasive paper Handbrake for face plate Face plate cover Seat ruler infinitely adjustable.
METAL
Video TPP
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Information
Technical data Machine features
Bench model
Floor model
go! go!
METAL
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
MPS 1 General
METAL
Motor 0,55 kW Spindle speed 3150 min-1 Electronical connection 0,7 kW Precision 2 µm Cup Grinding Wheel New vitrified Diamond / CBN 125 x 60 x 20 mm 125 x 26 x 32 mm Grinding area (l x w) 200 x 100 Grinding height above M.chuck New vitrified Diamond / CBN 100 mm 130 mm Fine height adjustment Range
10 mm 1 µm Coolant tank 35 l Noise level < 67 dB(A) Space (l x w x h) 900 x 600 x 1495 Weight 92 kg
60x280 80x240
Grinding Area
100x180
1 2 3
170°
Floor model
Motor 0,55 kW Spindle speed 3150 min-1 Electronical connection 0,7 kW Precision 2 µm Cup Grinding Wheel New vitrified Diamond / CBN 125 x 60 x 20 mm 125 x 26 x 32 mm Grinding area (l x w) 200 x 100 Grinding height above M.chuck New vitrified Diamond / CBN 100 mm 130 mm Fine height adjustment Range
10 mm 1 µm Noise level < 67 dB(A) Space (l x w x h) 625 x 530 x 600 Weight 58 kg
Bench model
Surface quality
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
High accuracy requirements in
Tool and die making Measuring instruments and gauge making Mechanical engineering Precision mechanics Laboratories R&D shops
MPS 1 Machine features
Optimized application
Extremly complex parts utilized in mechanical mass production
Characteristics
Economically-priced precision surface grinding machine for rough and finish grinding
Accessories
Wet grinding system Magnetic chucks Vacuum chucks Rotary table (MPS 1 R140)
MPS 1 General
METAL
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
METAL
Motor 0,55 kW Spindle speed 3150 min-1 Electronical connection 0,7 kW Rotary table speed 20 min-1 Precision 2 µm Cup Grinding Wheel New vitrified Diamond / CBN 125 x 60 x 20 mm 125 x 26 x 32 mm Magnetic chuck 125 mm Rotary table 140 mm Grinding height above M.chuck New vitrified Diamond / CBN 100 mm 130 mm Fine height adjustment Range
10 mm 1 µm Coolant tank 35 l Noise level < 67 dB(A) Space (l x w x h) 900 x 600 x 1495 Weight 92 kg
Floor model
Motor 0,55 kW Spindle speed 3150 min-1 Electronical connection 0,7 kW Rotary table speed 20 min-1 Precision 2 µm Cup Grinding Wheel New vitrified Diamond / CBN 125 x 60 x 20 mm 125 x 26 x 32 mm Magnetic chuck 125 mm Rotary table 140 mm Grinding height above M.chuck New vitrified Diamond / CBN 100 mm 130 mm Fine height adjustment Range
10 mm 1 µm Coolant tank
Noise level < 67 dB(A) Space (l x w x h) 625 x 530 x 600 Weight 58 kg
Bench model
Surface quality
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Precision surface grinding machine for medium and large size workpieces.
520x65 410x120
1 effective grinding area 2 table clamping area 3 permanent magnetic chuck area
Grinding Area
220x170 220x170
1 2 3
Permanent magnetic chuck Wet grinding equipment Dressing attachment Balancing attachment Vacuum clamping plate Mechanic clampling Rotary table
Mechanical engineering Precision mechanics Tool and die makers Training facilities
170°
METAL
Motor 2,2 kW Spindle speed 2560 min-1 Electronical connection 2,8 kW Precision 2 µm Cup Grinding Wheel New vitrified Diamond / CBN 175 x 100 x 76 mm 175 x 40 x 76 mm Grinding area (l x w) 250 x 150 Grinding height above M.chuck New vitrified Diamond / CBN 100 mm 160 mm Fine height adjustment Range
12 mm 1 µm Coolant tank 35 l Noise level 65 dB(A) Space (l x w x h) 810 x 720 Weight 286 kg
Technical Data
Surface quality
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Back to MPS 2
Best accuracy Economic Easy
Pre- and finish grinding of metal and special materials with highest accuracy
METAL
Motor 2,2 kW Spindle speed 2560 min-1 Electronical connection 2,8 kW Rotary table speed 0 – 30 min-1 Precision 2 µm Cup Grinding Wheel New vitrified Diamond / CBN 175 x 100 x 76 mm 175 x 40 x 76 mm Rotary table 220 mm Grinding height above RT New vitrified Diamond / CBN 180 mm 220 mm Grinding height above M.chuck New vitrified Diamond / CBN 100 mm 160 mm Fine height adjustment Range
12 mm 1 µm Coolant tank 35 l Noise level 65 dB(A) Space (l x w x h) 810 x 720 Weight 286 kg
Technical Data
Rotary Table
Adjustment grinding with the MPS R220 Surface quality
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
METAL
Motor 2,2 kW Electronical connection 2,8 kW Precision 2 µm Cup Grinding Wheel New vitrified Diamond / CBN 175 x 100 x 76 mm 225 x 40 x 76 mm Grinding area (l x w) 250 x 150 Grinding height above M.chuck New vitrified Diamond / CBN 100 mm 160 mm Fine height adjustment Range
12 mm 1 µm Coolant tank 35 l Noise level 67 dB(A) Space (l x w x h) 810 x 804 Weight 400 kg
Technical Data
For small mass production workpieces and for single pieces of excessive length –
Precise grinding of concrete samples, cubes, cylinders, drilling cores and special forms Automatic work: MPS 2K R300
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Manual surface grinding machine with easy operation and an attractive price/performance ratio.
Low purchase price Precision Easy operation with separate handwheels Coolant supply
Flange Grinding wheel Dressing device Balancing Arbor Splash guard Permanent magnetic chuck
Grinding Area
METAL
Motor 3,3 kW Spindle speed 2850 min-1 Electronical connection 4 kW Precision 5 µm Cup Grinding Wheel New vitrified Diamond / CBN 200 x 100 x 76 mm 225 x 34 x 32 mm Grinding area (l x w) 300 x 150 Grinding height above chuck New vitrified Diamond / CBN 225 mm 291 mm Fine height adjustment Range
165 mm 5 µm Coolant tank 35 l Noise level 65 dB(A) Space (l x w x h) 810 x 550 Weight 314 kg
Technical Data
Surface quality
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Ideal for mass production Information
Technical data + Machine features Rotary table
go!
METAL
MPS 2 R300 for geological sample preparation MPS 2 R300 for adjustment grinding
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
MPS 2 R 300 Machine features
Use
In mass production at highest precision
Application
Roughing and finishing of metal and special non-ferrous materials for die, mold and fixtures manufacturers when highest flatness accuracy is required
Characteristics
High precision surface grinding machine with vertical spindle and rotary table, equipped with programable fine downfeed
Accessories
Magnetic chucks Wet grinding equipment CBN and diamond grinding wheels
MPS 2 R300 General
METAL
Motor 2,2 kW Spindle speed 2560 min-1 Electronical connection 3,2 kW Rotary table speed 0 – 30 min-1 Precision 3 µm Cup Grinding Wheel New vitrified Diamond / CBN 175 x 100 x 76 mm 175 x 40 x 76 mm Rotary table 300 mm Grinding height above RT New vitrified Diamond / CBN 180 mm 240 mm Grinding height above M.chuck New vitrified Diamond / CBN 100 mm 160 mm Fine height adjustment Range
12 mm 1 µm Coolant tank 35 l Noise level 67 dB(A) Space (l x w x h) 950 x 865 x 1730 Weight 600 kg
Technical Data
Surface quality
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Information
Technical data + Machine features Rotary table
go!
METAL
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Use
Mass Production and requirement for high accuracy
Application
Rough and finish grinding of metal and others materials at highest flattness accuracy
Characteristics
Fully automatic high precision surface grinder with rotary table
Accessories
Fully enclosed grinding area Inprocess gauge Automatic fine infeed PLC-automation Rotary table
MPS 2 R 300DC Machine features
MPS 2 R300DC General
METAL
Motor 2,2 kW Spindle speed Infinitely variable Electronical connection 3,2 kW Rotary table speed 0 – 30 min-1 Precision 3 µm Cup Grinding Wheel New vitrified Diamond / CBN 175 x 100 x 76 mm 175 x 40 x 76 mm Rotary table 300 mm Grinding height above RT New vitrified Diamond / CBN 180 mm 240 mm Grinding height above M.chuck New vitrified Diamond / CBN 100 mm 160 mm Fine height adjustment Range
12 mm 1 µm Coolant tank 35 l Noise level 65 dB(A) Space (l x w x h) 1400 x 930 x 1760 Weight 780 kg
Technical Data
Surface quality
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Video clip
Centring Station IP - gage
„High Precision“ grinding machine with rotary table
METAL
Information
Technical data + Machine features
go! MPS 2 R300 for adjustment grinding
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH Motor 2,2 kW Spindle speed Infinitely variable Electronical connection 3,2 kW Air 6 bar Rotary table speed 0 – 30 min-1 Precision 1 µm Cup Grinding Wheel New vitrified Diamond / CBN 175 x 100 x 76 mm 175 x 40 x 76 mm Rotary table 160 - 200 mm Grinding height above RT New vitrified Diamond / CBN 180 mm 240 mm Grinding height above M.chuck New vitrified Diamond / CBN 75 mm 135 mm Fine height adjustment Range
12 mm 1 µm Coolant tank 35 l Noise level 65 dB(A) Space (l x w x h) 1400 x 930 x 1760 Weight 780 kg
Technical Data
MPS 2 R 300DCHP Machine features
R300DCHP General
METAL
Application
This machine was especially designed for match grinding of ball bearing and locating discs, if tolerances of <1 µm are required. An In-process measuring unit which G&N designed together with the OEM guarantees an unbeatable repeating accuracy. This ensures total process security also with batch grinding. Surface quality
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Information
Technical data + Machine features Rotary table
go!
Video clip
METAL
MPS R400 D Twin
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Designed to take advantage
technologies and
encapsulated grinding area.
Fully enclosed grinding area PLC-Control Measuring unit Minimal TTV´s Automatic
Magnetic chuck Consistent grinding results
MPS R400D General
METAL
MPS R400D
Motor 3,7 kW Spindle speed Infinitely variable Electronical connection 5,5 kW Air 6 bar Rotary table speed 0 – 30 min-1 Precision 2 µm Cup Grinding Wheel New vitrified Diamond / CBN 200 x 100 x 76 mm 200 x 34 x 76 mm Rotary table 400 mm Grinding height above RT New vitrified Diamond / CBN 185 mm 210 mm Grinding height above M.chuck New vitrified Diamond / CBN 95 mm 160 mm Fine height adjustment Range
170 mm 1 µm Coolant tank 80 l Noise level 65 dB(A) Space (l x w x h) 1550 x 1130 x 1890 Weight 950 kg
Technical Data
wheels Surface quality
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Great Performance in Mass production
The machine can be
particular application
Precision rotary table surface grinding machine with hydrostatically supported rotary table. Large grinding wheel.
METAL
Motor 7,5 kW Spindle speed Infinitely variable Electronical connection 12 kW Rotary table speed 0 – 20 min-1 Axial runout 2 µm Cup Grinding Wheel New vitrified Diamond / CBN 350 x 100 x 127 mm 350 x 40 x 127 mm Rotary table 700 mm Fine height adjustment Range
30 mm 1 µm Coolant tank 250 l Noise level 67 dB(A) Space (l x w x h) 2300 x 3000 Weight 3100 kg
Technical Data MPS R700 Twin
Surface quality
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Peak Performance at high Precision
Precision surface grinding machine with fully automatic grinding cycles and inprocess gauge for grinding large workpieces in one set up.
Big workpieces and workpieces to be ground in high quantities
Mass production
METAL
Motor 4 kW Spindle speed Infinitely variable Electronical connection 6,5 kW Precision 2 µm Cup Grinding Wheel New vitrified Diamond / CBN 250 x 100 x 76 mm 250 x 40 x 76 mm Grinding area (l x w) 510 x 230 mm Grinding height above RT New vitrified Diamond / CBN 243 mm 303 mm Grinding height above M.chuck New vitrified Diamond / CBN 128 mm 188 mm Fine height adjustment Range
12 mm 1 µm Coolant tank 250 l Noise level 67 dB(A) Space (l x w x h) 2900 x 2000 Weight 1100 kg
Technical Data MPS 3H Twin
Surface quality
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Clamping units for different tooling systems are available. The smallest step size of the fine downfeed is 5µm. Designed to regrind tools (punches and dies) used in punching machines
Automatic fine downfeed Grinding cycles programmable Wet grinding equipment Closed grinding area CBN-Wheel
METAL
Motor 3,3 kW Spindle speed 2850 min-1 Electronical connection 4 kW Air 6 bar Rotary table speed 30 min-1 Precision 5 µm Cup Grinding Wheel Diamond / CBN 200 x 34 x 32 mm Rotary table 320 mm Grinding height above RT Diamond / CBN 300 mm Fine height adjustment Range
300 mm 5 µm Coolant tank 35 l Noise level 67 dB(A) Space (l x w x h) 850 x 700 x 1650 Weight 350 kg
Technical Data
Surface quality
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Back to MPS 2 R220
Adjustment grinding of ball bearings with G&N machines
Application
High speed machines, turbines and spindles, all require particularly accurate, quiet running, rigid, preloaded spindles with zero runout. In these spindles the bearings are installed in pairs. In addition to radial loads they can absorb axial forces in
those spindles are customized by the following procedure. The inner ring is subjected to load with the resulting displacement d ax between the inner and the outer ring measured. The amount of stock removal is ground off both rings, the inner ring being turnd by 180°. After installation under load, the bearing runs with an optimum contact angle.
G&N Machines
Manual operation MPS 2 R220 Automatic operation MPS 2 R300 Automatic operation at highest precision MPS 2 R300 DCHP
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Back to MPS 2 R300
Adjustment grinding of ball bearings with G&N machines
Application
High speed machines, turbines and spindles, all require particularly accurate, quiet running, rigid, preloaded spindles with zero runout. In these spindles the bearings are installed in pairs. In addition to radial loads they can absorb axial forces in
those spindles are customized by the following procedure. The inner ring is subjected to load with the resulting displacement d ax between the inner and the outer ring measured. The amount of stock removal is ground off both rings, the inner ring being turnd by 180°. After installation under load, the bearing runs with an optimum contact angle.
G&N Machines
Manual operation MPS 2 R220 Automatic operation MPS 2 R300 Automatic operation at highest precision MPS 2 R300 DCHP
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Adjustment grinding of ball bearings with G&N machines
Application
High speed machines, turbines and spindles, all require particularly accurate, quiet running, rigid, preloaded spindles with zero runout. In these spindles the bearings are installed in pairs. In addition to radial loads they can absorb axial forces in
those spindles are customized by the following procedure. The inner ring is subjected to load with the resulting displacement d ax between the inner and the outer ring measured. The amount of stock removal is ground off both rings, the inner ring being turnd by 180°. After installation under load, the bearing runs with an optimum contact angle.
G&N Machines
Manual operation MPS 2 R220 Automatic operation MPS 2 R300 Automatic operation at highest precision MPS 2 R300 DCHP
Back to MPS 2 R300 DCHP
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Rotary table Diameter 300 mm Speed infinitely variable up to 30 rpm. Clamping system Vacuum system guarantees safe workpiece clamping. The top plate is easy to change, a wide varity of different designs is possible.
The MPS 2 R300- high precision surface grinding machine, widely approved in industry and R&D.
Now special design, adapted to your needs for thin grinding of samples in geological and palaeontological research.
Infeed system fast infeed: hydraulic; range 170mm Fine Infeed Step motor; range 12 mm; minimal step 1µm The infeed values are shown at the display. Control Programable stepping motor control. Menue guided input of grinding parameter via keyboard. Grinding parameter storable.
Back to MPS 2 R300
Video Clip
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Grinding with Twinspindle
setting
and fine finishing
workpiece for fine finishing
Twinspindle principle Roughing Finishing
Twinspindle with polygon wheels
MPS R400D General MPS 3H General MPS R700 General
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
INDEX
Average Ra.-values [Å]
Steel Ha.-Metal Alu Ceramic Al2O3 Glass Si
# 8000
25
# 4000
40
D3
100
D7K
50 20 160
D15K
90-170 100-70 200-80
D15M
1000
D20K D20M D25K
1100
D25M D35K D35M
1750
D46K
90-200 80-2000 2800-3500 700-1300 1000-2500
D46M
1000-1500
D76K
1200-1800 1400-1900 500-900
D76M D91K
2300-2900 2000-6000
D91M
2200-2800 2000-8000 2000 5000-12000
D107K D107M D126K
1800-2000 3700-4000
D126M
5000-8000
B30K
400-800 600
B46K
1200-1500 2500-2800 2700-3000
B76K
900-1300
B107K
1000- 15005
B126K
1200-1500 2500-2800 2700-2900
1A46J14
6000- 15000
EK120
2300- 10000
SC320
600-1600
Values in µm
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
Values in Å
Average Ra.-values [ µm]
Steel Ha.-Metal Alu Ceramic Al2O3 Glass Si
# 8000
0,0025
# 4000
0,004
D 3
0,01
D7K
0,005 0,002 0,016
D15K
0,009-0,017 0,01-0,07 0,02-0,08
D15M
0,1
D20K D20M D25K
0,11
D25M D35K D35M
0,175
D46K
0,009-0,02 0,08-0,2 0,28-0,35 0,07-0,13 0,1-0,25
D46M
0,1-0,15
D76K
0,12-0,18 0,14-0,19 0,05-0,09
D76M D91K
0,23-0,29 0,2-0,6
D91M
0,22-0,28 0,2-0,8 0,2 0,5-1,2
D107K D107M D126K
0,18-0,2 0,37-0,4
D126M
0,5-0,8
B30K
0,04-0,08 0,06
B46K
0,12-0,15 0,25-0,28 0,27-0,3
B76K
0,09-0,13
B107K
0,1-0,15
B126K
0,12-0,15 0,25-0,28 0,27-0,29
1A46J14
0,6-1,5
EK120
0,23-1,0
SC320
0,06-0,16
Machines Grinding
Genauigkeits Maschinenbau Nürnberg GmbH
The rotary table enables the economical grinding of a number of samples at the same time.
Technical data
Motor 2,2 kW Spindle speed 2560 rpm Power connection 3,2 kVA Precision 3 µm Cup grinding wheel diamond 225x40x76 mm Rotary table 300 mm Rotary table speed 0-30 rpm Fast downfeed hydraulic 190 mm fine downfeed Range 12 mm
1 µm Weight 550 kg Footprint 950 x 900 mm Precision surface grinder for manual and automatic
equipped with two seperate working tables.
INDEX
Manual work: MPS 2K
Application
Plane parallel grinding of concrete testing samples q Cubes q Cylinders q Drilling cores