HIGH-PRECISION METALWORKING WWW.GHALAM.KZ Main activities - - PowerPoint PPT Presentation

HIGH-PRECISION METALWORKING

WWW.GHALAM.KZ

Main activities

• Production of spacecraft for scientific and

technological purposes, earth remote sensing and communication

• Assembly and testing of spacecraft weighing up to 6

tons

• Spacecraft system design
• Production of spacecraft components
• Production of industrial products

Mission - Creation and operation of space systems, production of high-tech products based on innovative world technologies

General information Ghalam LLP– joint venture KGS and Airbus Defence & Space. Founded in 2010. .

TURNING CENTER CTX BETA 2000

Services : turning of the product for space, avionics and automotive

• Max. processing diameter - 550 mm
• Max. processing length - 2000 mm
• X / Y / Z axis movements - 650/650/2050 mm
• Main spindle - 5000 rpm
• Counter spindle instead of tailstock - 5000 rpm
• Milling spindle - 12000 rpm

Advantage

• Machining of parts with a turning diameter of up to 550 mm

and a turning length of up to 2000 mm

• Maximum stability and accuracy in continuous operation
• Maximum thermal stability with integrated water-cooled

motor spindles

OUR EQUIPMENT

HORIZONTAL MULTI-AXIS MACHINE CTX 800

OUR EQUIPMENT

• Max. processing diameter - 370 mm
• Max. processing length - 800 mm
• X / Y / Z axis movements - 400/450/800 mm
• Main spindle - 6000 rpm
• Counter spindle - 6000 rpm
• Milling spindle - 12000 rpm

Advantage

• Complete machining with optional counter spindle and turret

with vertical axis

• Machining of parts with a turning diameter of up to 370 mm

and a turning length of up to 800 mm

• Maximum stability and accuracy in continuous operation
• Maximum thermal stability with integrated water-cooled

motor spindles

UNIVERSAL 5-AXIS MILLING CENTER DMU 85 FD

• Spindle up to 18,000 rpm
• Axis C - 360 ° rotation of the built-in table
• Axis A - table tilt from + 120 ° / -120 °
• Round turntable D 850 mm, integrated

ADVANTAGE

• Unlimited crane loading up to 4000 kg
• Comprehensive cooling approach, powerful cooling

unit and compensation sensors as standard

• Table for 5-axis machining of parts weighing up to

4000 kg

OUR EQUIPMENT

MILLING CENTER DMF 180

• Length of movements X / Y / Z - 1800/700/700 mm
• Max. Linear speed - 40 m / min
• Direct measuring systems - <10 microns
• Controlled Swivel Milling Head - 18,000 rpm
• The dimensions of table- 1800x700 mm, load up to 4000 kg

ADVANTAGE

• High dynamics
• Processing of long and heavy parts weighing up to 1500 kg
• Synthetic granite bed - solid foundation for maximum machining accuracy

OUR EQUIPMENT

HYDRAULIC CUTTING TCI cutting SM – C 3015-1 were designed as very versatile cutting machines, easy to install and transport, designed to meet the needs of the most demanding cutting.

Technical details:

Dimensions 3,000 mm, 1,500 mm, 200 mm Maximum workpiece thickness 200 mm Maximum load of parts 790 kg / m2 Maximum number of handles 1 The number of nozzles of the cutting machine 1 Maximum positioning speed 60 m / min Machine durability +/- 0.05 mm / m Clarity of execution +/- 0,025 mm / m

HYDRAULIC CUTTING TCI CUTTING SM – C 3015-1

OUR EQUIPMENT

PRODUCTION EQUIPMENT

SHEET PROCESSING SITE MACHINING SITE ASSEMBLY AND WELDING SITE

B O S C H E R T P R O F I 5 6 / 2 2 0 0 P r e s s F 1 S A U T O I N D E X S I M A S V B a n d S a w M a c h i n e D O L I N A , m o d e l 8 5 3 5 H y d r a u l i c g u i l l o t i n e s h e a r s D O L I N A Н Г 3 4 1 9 R a d i a l D r i l l i n g M a c h i n e S W 3 2 U n i v e r s a l M i l l i n g M a c h i n e F R – U 1 3 0 0 C N C M a c h i n e E M C O M A T E 3 0 0 M C M I G - M A G w e l d i n g m a c h i n e K E M P P I F a s t M i g M I G - M A G w e l d i n g m a c h i n e M a s t e r T i g C h a m b e r q u e n c h i n g f u r n a c e M S H – 3 0 4 / 0 9

• All workshop specialists trained at the DMG Academy in Moscow
• n the appropriate equipment
• All specialists completed internships at Airbus Defense & Space

subsidiaries (CETIM, LAROCHE, etc.)

• After completing training and internships, Airbus Defense & Space

conducted qualification testing of our specialists, within the framework of which products for the spacecraft manufactured, according to which our specialists certified according to Airbus Defense & Space standards

• Production sites are certified according to the international quality

standard ISO9001 and Airbus Defense & Space

QUALIFICATION of STAFF

CONFIRMED EVERY 6 MONTHS

OUR PROJECTS

RAILWAY TRANSPORT

P r o d u c t i o n o f m e t a l p r o d u c t s a n d c o m p o n e n t s f o r s e r v i c e m a i n t e n a n c e o f r a i l w a y t r a i n s a n d t r a c k s

AVIATION

➢ P r o d u c t i o n o f c o m p o n e n t s f o r a v i a t i o n ➢ T e s t i n g o f c o m p o n e n t s ( c l i m a t i c , t h e r m o - v a c u u m a n d v i b r a t i o n t e s t s

SUBSOIL USAGE

➢ D r i l l i n g T o o l s P r o j e c t ➢ P r o d u c t i o n o f d r i l l i n g t o o l s a n d a c c e s s o r i e s f o r t h e m a i n t e n a n c e o f d r i l l i n g r i g s a c c o r d i n g t o t h e c u s t o m e r r e q u i r e m e n t s

SPACE

➢ P r o d u c t i o n o f m e t a l p r o d u c t s f o r s p a c e c r a f t ➢ P r o d u c t i o n o f m e t a l p r o d u c t s f o r a n t e n n a a n d g r o u n d s y s t e m s ➢ P r o d u c t i o n o f p r o d u c t s b y s e l e c t i v e s o l d e r i n g ( o n a m e t a l 3 D p r i n t e r )

OUR SERVICES

• H I G H - P R E C I S I O N M A C H I N I N G
• P R O D U C T I O N O F P R E C I S I O N I N S T R U M E N T P A R T S
• M A N U F A C T U R E O F S T A M P S A N D P R E S S F O R M S
• H E A T T R E A T M E N T U P T O 1 0 0 0 ° С , H a r d e n i n g ,

S T A B I L I Z A T I O N , H A R D E N I N G

• C H E M I C A L C O N V E R S I O N C O A T I N G S E R V I C E S
• N O N - D E S T R U C T I V E C O N T R O L S E R V I C E S
• B E N D I N G , C U T T I N G A N D C O O R D I N A T I V E P U N C H I N G O F

M E T A L

• D E S I G N A N D O P T I M I Z A T I O N P R O D U C T D E S I G N S E R V I C E S
• A S S E M B L Y A N D D E V E L O P M E N T O F E L E C T R O N I C M O D U L E S

A N D C A B L E P R O D U C T S

THANK YOU FOR YOUR ATTENTION

Contact Information

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• + 7 ( 7 1 7 2 ) 2 4 8 2 6 2 ( r e c e p t i o n r o o m )
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