IoT oT and and Big ig Data BNS NSF F Railw ailway ay Sunny - - PowerPoint PPT Presentation

iot ot and and big ig data
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IoT oT and and Big ig Data BNS NSF F Railw ailway ay Sunny - - PowerPoint PPT Presentation

IoT oT and and Big ig Data BNS NSF F Railw ailway ay Sunny Bajaj 1 BNS NSF F at a a Glance Glance 32,500 mi of track 28 States/ 3 Canadian Provinces 1600 trains/ day 8000 Locomo>ves 13,000 Bridges 89 Tunnels 25,700 Grade


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1

IoT

  • T and

and Big ig Data

BNS NSF F Railw ailway ay

Sunny Bajaj

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2

BNS NSF F at a a Glance Glance

32,500 mi of track 28 States/ 3 Canadian Provinces 1600 trains/ day 8000 Locomo>ves 13,000 Bridges 89 Tunnels 25,700 Grade Crossings 10m Carloads Shipped in 2014

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Internet of Things

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Way ayside ide Det etect ector

  • rs
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SLIDE 4

4

Why hy Way ayside ide Det etect ection? ion?

  • Improve Safety, Availability, Reliability and Velocity of rolling stock
  • Augment manual inspec>ons
  • Reduce train delays associated with setouts
  • Proac>vely iden>fy “Bad Actors”
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SLIDE 5

Det etect ector

  • r Types

pes

5

Infrared T echnology

Excessive friction in wheels and bearings generates elevated temperatures that indicate a defect that, if not addressed, can result in catastrophic failure.

Force Detectors

It is normal for railcars to impart stable and balanced forces to the rail, but excessive impact forces or imbalanced forces in curves or straightaways indicate issues that may result in component damage or derailment.

Vision Cameras

Recording images of components operating at track speed is proving an effective and modern way to spot defects that are hard to identify while a car is sitting in a yard.

Acoustic Sensors

Harnessing sounds of a target component as it operates under load and speed can provide early warnings about defects in a component that may not be visible, like a crack or an internal defect.

Laser T echnology

Measuring position of components can provide useful information. Most recently, this information is being used to plan maintenance for locomotive wheels that require attention and to monitor freight-car braking capabilities.

5 Types of Technologies

13 Types of Detector Systems 2000+ Individual Detectors

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SLIDE 6

Det etect ector

  • r Examples

xamples

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  • Acoustic Bearing Detector (ABD)

– acoustic systems used to evaluate sounds generated by specific bearing component defects

  • Hot Box Detector (HBD) –

evaluates bearing temperature history for statistical outliers; brake issues, burned off journals

  • Cracked Wheel/Axle Detector

(CWAD) – Rail mounted sensors capable of detecting the difference between tones generated by normal

  • vs. flawed wheels and

axles

Known Standard Cracked Wheel

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The he Res esult ults

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SLIDE 8

Internet of Things

8

The he Connect

  • nnectiv

ivit ity

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SLIDE 9

The he Connect

  • nnectiv

ivit ity

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SLIDE 10

Establis blishing hing a a Big ig Data a Pla latfor

  • rm…

m… and and Explor xploring ing the he Pos

  • ssibilit

ibilities ies… …

10

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SLIDE 11

Big ig Data a Pla latfor

  • rm

m – – Any ny Data, a, Any ny Wher here, e, Any ny Time ime

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Mechanical Detectors

  • Engr. Geo Cars

Weather Drones

Sources Analytics Data WEKA, R, etc.

Industry Data Asset Mgmt

Op>mized for Analy>cs Op>mized for Opera>ons

Video & Audio Structured Data Internet & Log Data Real-Time Streams Standard Reporting Discovery Predictive & Prescriptive Analytics Visualization

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Pot

  • tent

ential ial Bus usines iness Applica pplications ions… …

12

What is the impact of weather on Detector readings? Map weather paXers and history to BNSF Network. Use Detector data to run predic>ve models. Hadoop IOC DB2 SAS/R/SPSS What is the correla>on between Track Quality and Truck/wheel condi>on? Use Geo/Detector Car &

  • Mech. Sensor data to

determine correla>ons Hadoop IOC DB2 SAP SAS/R/SPSS

Business Case Analysis PlaJorm

Can we predict engineering track defects in advance? Combine Geo-Car EAM and drones data to predict engineering track defects in advance Hadoop GIS Teradata SAS/R/SPSS