Invicta 2014 Mid Season CBL Grower update Craig Wood 19/08/2014 - - PowerPoint PPT Presentation

Invicta 2014 Mid Season CBL Grower update

Craig Wood

19/08/2014

Maintenance and Capital 2014 Season

• Major improvements undertaken for 2014 Crush
• Boiler 3 Economiser replacement
• High Purity Condensate Tank replacement
• Recoil of B6 Crystalliser
• Steam Flow Control Valves Boilers 1 & 2
• Replace B1 Delivery Hydraulic Motor with New CB2600
• Replace Feeding Station VSD’s
• PLC control for Tipping Station
• Protection System upgrade for 38Mw Alternator
• Overhaul of Both A Shredder Turbines.
• Replace 6 Mill Rollers in Milling train.
• Bailey control refurbishments
• A Shredder Feed rollers.

Rain 9077 Bin Handling 4087 Planned 2716 Crushing 2156 Clarification 1008 Preparation 949 Boilers 888 Various 371 Transport 138 Pans 137 Sundry 116 Evaporators 63

INV 2014 Season Stops by Station (mins)

Rain Bin Handling Planned Crushing Clarification Preparation Boilers Various Transport Pans Sundry Evaporators

50 100 150 200 250 300 200 400 600 800 1000 1200 1400 1600 No of Stops Total Duration (mins)

INV 2014 Season Stops by PIC (mins)

Total Stop Duration No of Stops

Achievements for 2014 Season so Far.

• On track to beat last years availability of 86.8% which is

currently best for over a decade – only 3 times higher since

• 2000. (85.1% STD compared to 83.3% at same time last year)

91% in 2002, 87.1% in 2003 and 87.2% in 2001.

• Already beaten last year’s longest run of weeks in a row

above 140000 tonnes since 2005

• Already on track to be at least second best sugar quality

since site was expanded after last year.

• 59.4% premiums on Brand 1 STD. ( No JA Production)

Tonnage Year Week Fibre CCS Crush rate Equiv Tonnes at 2014 Fibre 1 175941 2002 21 14.09 14.85 1081 163308 2 173933 2003 25 13.52 15.57 1088 154913 3 170053 1999 26 14.19 15.1 1052 158963 4 169112 2014 23 15.18 14.65 1056 169112 5 167232 2002 29 14.83 15.65 1053 163376 6 166736 2004 27 15.09 15.41 1039 165747 7 166228 2002 33 15.32 15.77 1030 167761 8 165178 2001 29 15.03 15.69 1022 163546 9 164726 2004 25 14.94 15.31 1051 162122 10 164444 2002 23 14.2 15 1050 153828

Top Ten Invicta Throughputs

0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014

Sugar Premiums 2001 - 2014 STD

Brand 1 % Premium %

65 70 75 80 85 90 95 100 2 4 6 8 10 12 14 16 18 20 22 24 26 AVAILABILITY % CRUSH WEEK

Invicta Availability 2012 - 2014

2012 2013 2014

84.1 % season average - 2012 86.8% season average - 2013 85.1% 2014 YTD 83.3% at same time last year.

30 40 50 60 70 80 90 100 1 2 3 4 5 6 7 8 9 10 AVAILABILITY % CRUSH WEEK

2014 Season to Date Invicta Availability

Week 1 & 2 Mud, Tippler PLC Comm. Diffuser chain off sprocket Week 4 B Clean, Ash Pump VSD HE. Week 10 Spotter Motor, A Clean Pan 4 VSD, Target Availability for year 88% Budget 86.98%

70000 80000 90000 100000 110000 120000 130000 140000 150000 160000 170000 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Weekly Tonnage Crush Week

Weekly Throughput 2012 - 2014 STD

2012 2013 2014

Issues from 2013 to affect Cane Supply 2014 Season

• Factory Issues that affect cane supply
• Factory Breakdowns – Minimal long stops this year.
• Maintenance stops prior to bin make – getting rarer
• Maintenance stops after bin make that affect overnight loadings –

still some impact 1 or 2 events

• Longer Factory cleans than forecast. – getting rarer
• Cane Supply Issues that affect factory operations
• No early morning cane – Can’t supply bins for bin make - Good
• Unfilled bins – Can’t turn around bins to fill required loading – hardly

any

• Low Bin weights – need greater bin turnaround, can’t tip fast enough

– excellent bin weights this year

• Short Billets bog down Shredders reducing rate causing slower bin
• turnaround. – Work on A Shredder has reduced impact.

Invicta Factory goals for 2014.

• Availability – 88% - on track
• Average weekly throughput

greater than 145000 tonnes – on track

• Goal to achieve 20% days

loaded above 23000 tonnes per day (11.1% - 2013) – 34.4% STD 2014

Looking on track for a good year, early finish and good crop for next year?