INSPECTION THEORY HEATER 1 THE RECORDS OF THE 1.THE RECORDS OF THE - - PDF document

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INSPECTION THEORY HEATER 1 THE RECORDS OF THE 1.THE RECORDS OF THE - - PDF document

INSPECTION THEORY HEATER 1 THE RECORDS OF THE 1.THE RECORDS OF THE LAST INSPECTION SHOW A GOOD LINING GOOD LINING 2.NO CHANGE IN FUEL QUALITY QUALITY 3.YES YOU HAVE SCANNED WITH INFRARED AND OK BUT DAMAGE CAN OCCUR ON SIMPLY COOLING


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SLIDE 1

INSPECTION THEORY HEATER

1 THE RECORDS OF THE 1.THE RECORDS OF THE LAST INSPECTION SHOW A GOOD LINING GOOD LINING 2.NO CHANGE IN FUEL QUALITY QUALITY 3.YES YOU HAVE SCANNED WITH INFRARED AND OK

BUT DAMAGE CAN OCCUR ON SIMPLY COOLING DOWN

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SLIDE 2

INSPECTION THEORY INSPECTION THEORY

  • TIME versus

ACCURACY /VALUE

  • RISK ( HEALTH &
  • RISK ( HEALTH &

SAFETY ) REMOTE CAMERA? CAMERA?

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SLIDE 3

MEASURING COLD JOINT

WILL IT CLOSE AT OPERATING TEMPERATURE ?

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SLIDE 4

INSPECTION THEORY WHERE ARE WE EXPECTING PROBLEMS

?

BURNER QUARLS and POSSIBLE FLAME SURROUNDS POSSIBLE FLAME IMPINGEMENT AREAS MANHOLE SURROUNDS BENDS CHANGES IN DIAMETER – FLOW RESISTRICTIONS (TURBULENCE) NEAR TUBE (TURBULENCE) NEAR TUBE SHEETS

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SLIDE 5

THERMA SHOCK THERMAL SHOCK

SULPHUR RECOVERY SULPHUR RECOVERY UNIT –90% ALUMINA BRICK NEAR BRICK NEAR BURNER

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SLIDE 6

HEATER DIVIDING WALLS BRICK LINED HEATERS WITH TIE-BACKS FIELD JOINTS

GUNITE AREAS AT T- JUNCTIONS JUNCTIONS

INJECTION POINTS

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SLIDE 7

INSPECTION THEORY INSPECTION THEORY

IN WHAT UNITS SHOULD WE EXPECT PROBLEMS ? 6 UNITS IN WHICH THE

  • 6. UNITS IN WHICH THE

OPERATING TEMPERATURE HAS BEEN REDUCED

  • 7. UNITS IN WHICH THE CO-

STEAM RATIO HAS STEAM RATIO HAS CHANGED 8 SULPHUR UNITS LINED

  • 8. SULPHUR UNITS LINED

WITH CASTABLE

  • 9. UNITS WITH HIGH DUST

LEVELS