INNOVATIONS INNOVATIONS Gantry machines Technical Configuration - - PowerPoint PPT Presentation

ROLL-OVER NET

and FLY

INNOVATIONS

INNOVATIONS

Gantry machines Technical Configuration

Configuration

Electric panle renewed

(cables entry from above, disposition renewed, Eliminated easly rodents entry)

Management with PLC M340. Inverter ethernet connection. Brushes control Card Control and gantry management SW renewed. During installation connections simplified. Optional introduction in blocks Water and Pneumatic Electrovalves positioned all in right door (above side) Discharge costs reduced Better efficacy (water stagnation) Better heating efficacy Electric panel connection through connector cables.

Molded connectors Water seepage eliminated

Efficiency Package

Configuration

• Ethernet or analogic connection
• Card diagnostics on operator board (ethernet)
• Card set up and parameters reading through operator board

(ex. Tension value, maximum motor stress, motor phase displacement)

• Brushes threshold parameters set up through operator board

(MANAGEMENT RENEWED)

• Setting time reduced through data memorization at cycle

beginning

• Temperature sensor for winter discharge management

(values setting up through operator board)

Brushes Control Card

INNOVATIONS

Equipment NEW frontal doors for 25 height

Traffic light with indication about

• n going freezing

discharge Doors opening controlled

INNOVATIONS

• Easy inspection access
• Easy maintenance access

GREAT ACCESSIBILITY

Thanks to the double doors, frontal and side, inspection and maintenenace are extremely easy Structure inspection

INTERNAL HEATER

Heating system of the right door in which chemical products, water equipment and, if it is present, high pressure pump (above side) are located

Sound pressure reducing system for motorventilators. (OPTIONAL)

• New motors for brushes rototation and translation
• Components optimization
• Less maintenance
• 360

accessibility

• Better moving for side brushes
• System updating and selection of

Front/Rear brushing of the vehicle SIDE BRUSHES

INNOVATIONS

Resined rolling up Protective treatment

• SIDE BRUSHES

Better moving

• Inclination from 0

to 20 increased of 10

• Out of space position control of the brushes

during rest position.

• Single brush double control

front/rear of the vehicle with independent regulations

• Towbar vans control sensor and blocked brush
• Side inclination sensor

with optimized regulation

20°

New trolleys with translation through direct tow

INNOVATIONS

INNOVATIONS

Variable tilting according to the profile of the vehicle.

TOP CONTOUR DRYER WITH ELECTRICAL TILTING

INNOVATIONS

It plays a specific action

• n the lower parts

and rims arches of the vehicle.

ADDITIONAL DRYER FOR SIDE DRYER LOWER PART

INNOVATIONS

• Programs setting up udated
• Washing cycle management

Brushing personalization, (type and quantity) Product speed / Drying personalization Updated personalization of the various functional setting Updated winter discharge management and settings set up

• Manual controls to simplify regolation operations/setting and

maintenance

• Customer personalized password
• Alarms memorization
• Sensor intervention diagnostics for better regulation

To interact with the portal in a DYNAMIC and INTUITIVE way.

Touch screen Operator Board

INNOVATIONS

Touch screen Operator Board

Introduced

• Diagnostics control and brushes card reading
• Loading of the sole brushes threshold
• Loading «FAST» or «FULL» programs
• Setting up of the inclination point of the drying top opening
• Water tubes discharge setting up / temperature reading
• Water tubes discharge in areas or traditional (simultaneously all tubes discharge)

Updating

• Manual controls
• Scan value regulation for the «towbar» system
• Switch on and/or Switch off gantry / Self
• Gantry communication Self discharging

Cycles Functions

 Functional groups moving  Top Brush

• Ethernet management or Analogic with vector system for

fluid moving and constant pressure of the bursh on the vehicle

• Digital management with fluid movement and constant

pressure of the brush on the vehicle Moving systems, translations - lifting control, in washing and drying phases separately, optimized through INVERTER with ethernet connection

HIGH PRESSURE

Management with:

• SINGLE piston pump

7.5 kW 60 liters/min 60 bar

• The pump supply in two separated phases:

Top CONTOUR high pressure, applied on the opening of the top drying with tilting system front/rear DISCOVER system and Side high pressure (if it is present)

• DOUBLE piston pump

7.5 kW + 7.5 kW 60 liters/min 60 bar The pumps supply simultaneously: Top CONTOUR high pressure, applied on the opening of the top drying with tilting system front/rear, with one piston pump The second piston pump supply the DISCOVER system and side high pressure (if it is present)

HIGH PRESSURE

Management with:

• single piston pump

15 kW 100 liters/mint 80 bar Top and side High pressure in TWO gantry separated passages

PERCUSSION ON CONTOUR OPENING

Top CONTOUR high pressure with percussion nozzles Top Chemical CONTOUR pre-wash arch

HIG PRESSURE

Management with: SINGLE piston pump ON BOARD TO BE APPLIED ON MACHINES IN WHICH ARE PRESENT MAXIMUM THE FOLLOWING PRODUCTS:

• 1. Shampoo
• 2. Wax
• 3. Magic foamer
• 4. Chemical Pre-wash
• 5. Discover
• 6. Autolux

It reduces the possibility of introduction for some

• ptionals

HIGH PRESSURE

Available in three configurations: 1. SIDE LOW high pressure

Pump of 15 l/min at 70 bar, 2,2kW

2. SIDE high pressure

Supplying through nozzles integrated into the telescopic wheel washer and side fixed Pump of 42l/min at 50 bar, 5.5kW

3. TOTAL high pressure

The pump supplies in two different phases: Top CONTOUR high pressure, applied on the top drying opening with tilting system front/rear DISCOVER system and SIDE high pressure (if it is present).

Pump of 50l/min at 50 bar, 5.5kW

HIGH PRESSURE

Innovative function group, which consents combined actions

• f washing by optimizing the lead-time cycles.

SIDE HIGH PRESSURE ON VERTICAL BRUSHES SIDE

HIGH PRESSURE

Improved fluidity of the oscillation.

OSCILLATING SIDE HIGH PRESSURE WITH ELECTRIC MOVEMENT

DISCOVER HIGH PRESSURE

DISCOVER characteristics

• No mechanic contact with the rims
• Rim product supplying of the high pressure with

separated channels

• Low rotating high pressure
• Less product supplying
• Best result
• Freezing protection
• Rim product circtui protected against freeze

with heating cable and proper sheath

DISCOVER HIGH PRESSURE

DISCOVER washes vehicle wheels using high pressure without the help of brushes DISCOVER functions.

• Rotating rim product supplying in two directions
• Rim washing in rotating high pressure in two directions
• Wheelhouse washing in rotating high pressure in two directions
• Low rotating side high pressure

AUTOEQUIP WORLDWID PATENTED  Supplying distance test DISCOVER/Wheel.

Tests have been done for who asks if the car is not centered In the pictures results are evident

Result

DISCOVER HIGH PRESSURE

New Technologies

The application of the new control technologies and a RENEWED SW allowed to develop

• pportunities of improving the functionality of the

washing gantry. Including the disposition and management of the product arches.

New technologies

PRODUCT ARCHES NEW DISPOSITION PREVIOUS PRODUCT ARCHES DISPOSITION

This allowed to develop a new type of washing cycles named «FAST»

New technologies

Products supplying in combined cycle

AUTOLUX BRUSHES MAGIC FOMER

FAST Cycles

FAST Cycles

FLUIDS CONSUMPTION Rim product 140

cc *

Shampoo 15

cc

Wax 20

cc

Water 84 62

Liters portal Liters h. pressure

Power 0.861

kW/hour

CYCLE TIME

With DISCOVER

ACTIVATED

3’ 42”

Program1 SHORT cycle 2 passages

FAST Cycles

FLUIDS CONSUMPTION Chemical pre-wash 20

cc

Rim product 140

cc *

Shampoo 15

cc

Wax 20

cc

Water 91 110

Liters portal Liters h. pressure

Power 0.874

kW/hour

CYCLE TIME

5’ 12” Program 2 SHORT cycle 4 PASSAGES

FAST Cycles

FLUIDS CONSUMPTION Shampoo 15

cc

Wax 20

cc

Water

105 55

Liters portal Liters h. pressure

Power 0.954

kW/hour

CYCLE TIME

4’ 38” Program 3 4 PASSAGES cycle

FAST Cycles

FLUIDS CONSUMPTION Foam 20

cc

Rim product 140

cc *

Wax 20

cc

Water

105 55

Liters portal Liters h. pressure

Power 1.030

kW/hour

CYCLE TIME

5’ 04” Program 4 4 PASSAGES cycle

FAST Cycles

FLUIDS CONSUMPTION Chemical pre-wash 20

cc

Rim product 140

cc *

Shampoo 15

cc

Wax 20

cc

Water 133 115

Liters portal Liters h. pressure

Power 1.198

kW/hour

CYCLE TIME

7’ 04” Program 5 6 PASSAGES cycle

FAST Cycles

FLUIDS CONSUMPTION Foam 20

cc

Rim product 140

cc *

Autolux 25

cc

Wax 20

cc

Water

121 65

Liters portal Liters h. pressure

Power 1.218

kW/hour

CYCLE TIME

5’ 53” Program 6 4 PASSAGES cycle AUTOLUX

FAST Cycles

FLUIDS CONSUMPTION Chemical pre-wash 20

cc

Rim product 140

cc *

Foam 20

cc

Autolux 25

cc

Wax 20

cc

Water

133 115

Liters portal Liters h. pressure

Power 1.274

kW/hour

CYCLE TIME

7’ 20 Program 7 6 PASSAGES cycle AUTOLUX

FAST Cycles

FLUIDS CONSUMPTION Foam 20

cc

Rim product 140

cc *

RAIN-X 20

cc

Wax 20

Cc

Water

131 65

Liters portal Liters h. pressure

Power 1.080

kW/hour

CYCLE TIME

6’ 00” Program 8 6 PASSAGES cycle RAIN-X

FAST Cycles

FLUIDS CONSUMPTION Rim product 140

cc *

Foam 20

cc

Shampoo 15

cc

RAIN-X 20

cc

Wax 20

cc

Water

147 125

Liters portal Liters h. pressure

Power 1.271

kW/hour

CYCLE TIME

8’ 10” Program 9 8 PASSAGES cycle RAIN-X

FAST Cycles

FLUIDS CONSUMPTION Rim product 140

cc *

Foam 20

cc

Shampoo 15

cc

Autolux 25

cc

Wax 20

cc

Water

173 50

Liters portal Litrers h. pressure

Power 1.000

kW/hour

CYCLE TIME

7’ 31” Program 10 6 PASSAGES cycle AUTOLUX DEDICATED PASSAGE