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INNOVATIONS INNOVATIONS Gantry machines Technical Configuration - PowerPoint PPT Presentation

ROLL-OVER NET and FLY INNOVATIONS INNOVATIONS Gantry machines Technical Configuration Configuration Electric panle renewed Water and Pneumatic Electrovalves (cables entry from above, disposition renewed, positioned all in right door (above


  1. ROLL-OVER NET and FLY INNOVATIONS

  2. INNOVATIONS Gantry machines Technical Configuration

  3. Configuration Electric panle renewed Water and Pneumatic Electrovalves (cables entry from above, disposition renewed, positioned all in right door (above side) Eliminated easly rodents entry) Discharge costs reduced Management with PLC M340. Better efficacy (water stagnation) Inverter ethernet connection. Better heating efficacy Brushes control Card Electric panel connection through Control and gantry connector cables. management SW renewed. Molded connectors During installation connections Water seepage eliminated simplified. Optional introduction in blocks Efficiency Package

  4. Configuration Brushes Control Card • Ethernet or analogic connection • Card diagnostics on operator board (ethernet) • Card set up and parameters reading through operator board (ex. Tension value, maximum motor stress, motor phase displacement) • Brushes threshold parameters set up through operator board (MANAGEMENT RENEWED) • Setting time reduced through data memorization at cycle beginning • Temperature sensor for winter discharge management (values setting up through operator board)

  5. INNOVATIONS Equipment NEW frontal doors for 25 height Traffic light with indication about on going freezing discharge Doors opening controlled

  6. INNOVATIONS  Structure inspection • Easy inspection access  Easy maintenance access Sound pressure reducing system for motorventilators. ( OPTIONAL ) INTERNAL HEATER Heating system of the right door in which chemical products, water equipment and, if it is present, high GREAT ACCESSIBILITY pressure pump (above side) are Thanks to the double doors, frontal and side, located inspection and maintenenace are extremely easy

  7. INNOVATIONS � SIDE BRUSHES • New motors for brushes rototation and translation Resined rolling up Protective • Components optimization treatment • Less maintenance • 360 accessibility • Better moving for side brushes • System updating and selection of Front/Rear brushing of the vehicle

  8. • INNOVATIONS SIDE BRUSHES � � Better moving • Inclination from 0 to 20 increased of 10 • Out of space position control of the brushes during rest position. • Single brush double control front/rear of the vehicle with independent regulations • Towbar vans control sensor and blocked brush 20° • Side inclination sensor New trolleys with optimized regulation with translation through direct tow

  9. INNOVATIONS TOP CONTOUR DRYER WITH ELECTRICAL TILTING Variable tilting according to the profile of the vehicle.

  10. INNOVATIONS ADDITIONAL DRYER FOR SIDE DRYER LOWER PART It plays a specific action on the lower parts and rims arches of the vehicle.

  11. INNOVATIONS Touch screen Operator Board To interact with the portal in a DYNAMIC and INTUITIVE way. • Programs setting up udated • Washing cycle management Brushing personalization, ( type and quantity ) Product speed / Drying personalization Updated personalization of the various functional setting Updated winter discharge management and settings set up • Manual controls to simplify regolation operations/setting and maintenance • Customer personalized password • Alarms memorization • Sensor intervention diagnostics for better regulation

  12. INNOVATIONS Touch screen Operator Board Introduced • Diagnostics control and brushes card reading • Loading of the sole brushes threshold • Loading «FAST» or «FULL» programs • Setting up of the inclination point of the drying top opening • Water tubes discharge setting up / temperature reading • Water tubes discharge in areas or traditional ( simultaneously all tubes discharge ) Updating • Manual controls • Scan value regulation for the «towbar» system • Switch on and/or Switch off gantry / Self • Gantry communication Self discharging

  13. Cycles Functions  Functional groups moving  Top Brush • Ethernet management or Analogic with vector system for fluid moving and constant pressure of the bursh on the vehicle • Digital management with fluid movement and constant pressure of the brush on the vehicle Moving systems, translations - lifting control, in washing and drying phases separately, optimized through INVERTER with ethernet connection

  14. HIGH PRESSURE Management with: • SINGLE piston pump 7.5 kW 60 liters/min 60 bar • The pump supply in two separated phases: Top CONTOUR high pressure, applied on the opening of the top drying with tilting system front/rear DISCOVER system and Side high pressure (if it is present) • DOUBLE piston pump 7.5 kW + 7.5 kW 60 liters/min 60 bar The pumps supply simultaneously: Top CONTOUR high pressure, applied on the opening of the top drying with tilting system front/rear, with one piston pump The second piston pump supply the DISCOVER system and side high pressure (if it is present)

  15. HIGH PRESSURE PERCUSSION ON CONTOUR OPENING Top CONTOUR high pressure with percussion nozzles Top Chemical CONTOUR pre-wash arch Management with: • single piston pump 15 kW 100 liters/mint 80 bar Top and side High pressure in TWO gantry separated passages

  16. HIG PRESSURE Management with: SINGLE piston pump ON BOARD It reduces the possibility of introduction for some optionals TO BE APPLIED ON MACHINES IN WHICH ARE PRESENT MAXIMUM THE FOLLOWING PRODUCTS: 1. Shampoo 2. Wax 3. Magic foamer 4. Chemical Pre-wash 5. Discover 6. Autolux

  17. HIGH PRESSURE Available in three configurations: 1. SIDE LOW high pressure Pump of 15 l/min at 70 bar, 2,2kW 2. SIDE high pressure Supplying through nozzles integrated into the telescopic wheel washer and side fixed Pump of 42l/min at 50 bar, 5.5kW 3. TOTAL high pressure The pump supplies in two different phases: Top CONTOUR high pressure, applied on the top drying opening with tilting system front/rear DISCOVER system and SIDE high pressure (if it is present). Pump of 50l/min at 50 bar, 5.5kW

  18. HIGH PRESSURE SIDE HIGH PRESSURE ON VERTICAL BRUSHES SIDE Innovative function group, which consents combined actions of washing by optimizing the lead-time cycles.

  19. HIGH PRESSURE OSCILLATING SIDE HIGH PRESSURE WITH ELECTRIC MOVEMENT Improved fluidity of the oscillation.

  20. DISCOVER HIGH PRESSURE DISCOVER characteristics • No mechanic contact with the rims • Rim product supplying of the high pressure with separated channels • Low rotating high pressure • Less product supplying • Best result • Freezing protection • Rim product circtui protected against freeze with heating cable and proper sheath

  21. DISCOVER HIGH PRESSURE DISCOVER washes vehicle wheels using high pressure without the help of brushes DISCOVER functions. • Rotating rim product supplying in two directions • Rim washing in rotating high pressure in two directions • Wheelhouse washing in rotating high pressure in two directions • Low rotating side high pressure

  22. DISCOVER HIGH PRESSURE  Supplying distance test DISCOVER/Wheel. Tests have been done for who asks if the car is not centered In the pictures results are evident AUTOEQUIP Result WORLDWID PATENTED

  23. New Technologies The application of the new control technologies and a RENEWED SW allowed to develop opportunities of improving the functionality of the washing gantry. Including the disposition and management of the product arches.

  24. New technologies PRODUCT ARCHES NEW DISPOSITION PREVIOUS PRODUCT ARCHES DISPOSITION This allowed to develop a new type of washing cycles named «FAST»

  25. New technologies FAST Cycles Products supplying in combined cycle AUTOLUX BRUSHES MAGIC FOMER

  26. FAST Cycles Program1 SHORT cycle 2 passages CYCLE TIME With DISCOVER ACTIVATED 3’ 42” FLUIDS CONSUMPTION Rim product 140 cc * Shampoo 15 cc Wax 20 cc 84 Liters portal Water 62 Liters h. pressure Power 0.861 kW/hour

  27. FAST Cycles Program 2 SHORT cycle 4 PASSAGES FLUIDS CONSUMPTION Chemical pre-wash 20 cc CYCLE TIME Rim product 140 cc * Shampoo 15 cc 5’ 12” Wax 20 cc 91 Liters portal Water 110 Liters h. pressure Power 0.874 kW/hour

  28. FAST Cycles Program 3 4 PASSAGES cycle FLUIDS CONSUMPTION CYCLE TIME Shampoo 15 cc Wax 20 cc 4’ 38” 105 Liters portal Water Liters h. pressure 55 Power 0.954 kW/hour

  29. FAST Cycles Program 4 4 PASSAGES cycle FLUIDS CONSUMPTION CYCLE TIME Foam 20 cc Rim product 140 cc * Wax 20 cc 5’ 04” 105 Liters portal Water 55 Liters h. pressure Power 1.030 kW/hour

  30. FAST Cycles Program 5 6 PASSAGES cycle FLUIDS CONSUMPTION Chemical pre-wash 20 cc CYCLE TIME Rim product 140 cc * Shampoo 15 cc 7’ 04” Wax 20 cc 133 Liters portal Water 115 Liters h. pressure Power 1.198 kW/hour

  31. FAST Cycles Program 6 4 PASSAGES cycle AUTOLUX FLUIDS CONSUMPTION Foam 20 cc CYCLE TIME Rim product 140 cc * Autolux 25 cc 5’ 53” Wax 20 cc 121 Liters portal Water Liters h. pressure 65 Power 1.218 kW/hour

  32. FAST Cycles Program 7 6 PASSAGES cycle AUTOLUX FLUIDS CONSUMPTION Chemical pre-wash 20 cc CYCLE TIME Rim product 140 cc * Foam 20 cc Autolux 25 cc 7’ 20 Wax 20 cc 133 Liters portal Water Liters h. pressure 115 Power 1.274 kW/hour

  33. FAST Cycles Program 8 6 PASSAGES cycle RAIN-X FLUIDS CONSUMPTION Foam 20 cc Rim product 140 cc * CYCLE TIME RAIN-X 20 cc Wax 20 Cc 6’ 00” 131 Liters portal Water Liters h. pressure 65 Power 1.080 kW/hour

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