INDUSTRIAL PROJECT INNOVATION Introduction | Services | Experience - - PowerPoint PPT Presentation

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INDUSTRIAL PROJECT INNOVATION Introduction | Services | Experience - - PowerPoint PPT Presentation

INDUSTRIAL PROJECT INNOVATION Introduction | Services | Experience , IPI Daniel Construction - , , , Fluor


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SLIDE 1

INDUSTRIAL PROJECT INNOVATION

Introduction | Services | Experience 최고의 품질, 최상의 서비스

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SLIDE 2

IPI 대표이사 경력 및 연혁

 Daniel Construction - 중장비, 시멘트, 가공, 조립공장 전문 건축  Fluor – 자동차, 화학, 광산 전문 건축 / 건축 리스크 사업관리  Global Performance – 자동차, 우주항공, 부품, 제지공장 PM/CM  IPI – 프로젝트 총괄 서비스 (Concept to Operations)

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SLIDE 3

IPI : CORE VALUES

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SLIDE 4

IPI : 고객 포트폴리오

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SLIDE 5

IPI : Worldwide Experience

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SLIDE 6

IPI : Total Services

PHASE 1

프로젝트 사전검토

PHASE 2

프로젝트 기획

PHASE 3

건축 프리뷰

PHASE 4

건축실행

PHASE 5

START-UP & 코미셔닝

  • 관리직 인력구성
  • 부지선정 옵션
  • 주정부 협상 관리
  • 초기 프로세스/

건축 컨셉 구축

  • 초기 관계사 선정

지원 (청소, 사무실 임대, 기타)

  • 로컬 정부관계 수립
  • 예산/스케쥴 수립
  • 프로젝트 수행

계획 Draft

  • 건축계약 전략수립
  • 설계 요건 정립
  • 프로젝트 목표설정
  • 로컬업체 능력평가
  • 인센티브 패키지

및 이행 Follow-up

  • 건설 작업자

교육계획 수립

  • 리스크 관리전략

수립

  • 프로젝트 수행

계획 수립

  • 설계 사양서 작성
  • 자재수급 계획수립
  • 공급업체 선정
  • 건설현장 임시

사무소 구축

  • 온싸이트 업무실행
  • 현장 운영 계획 및

관리 계획서 수립

  • 건설관리 프로젝트
  • 안전환경
  • 비용관리
  • 일정준수
  • 품질확인
  • 성과 최적화
  • Risk 관리
  • 프로젝트 보고
  • 관리 프로세스 및

조직 셋업

  • 관리조직 교육
  • 시험가동 결과

보고 및 Sign-off

  • 건축 완료 보고
  • 양산 운영 셋업
  • 고객 인수인계
  • 양산 운영

지원/교육

PHASE 6

양산가동

  • 양산 운영 지원
  • 프로젝트 종료보고
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SLIDE 7

IPI : LPD 전략 개요

IPI는 고객에게 명료한 프로젝트 Scope와 목표를 설정하고 각 항목의 KPI를 설정하여 고객이 프로젝트를 진행경과를 모니터링 할수 있도록 합니다.

 Process layout development and optimization  Site Layout and Temporary Site logistics Plan  Milestone schedule with sufficient detail to identify the key project

  • bjectives

 Project Estimate  Project Execution Plan showing how the project will be organized and

managed, including:

 The project organization with roles and responsibilities  Procurement plan  Safety plan  Quality plan  Etc.

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SLIDE 8

IPI : LPD 전략 개요

 IPI는 현지 로컬 건설업체 및 자재 공급사들을 최대한 활용하여

고객의 설계, 건축, 설비 설치의 효율성을 높입니다.

 IPI는 고객사에게 MBE/WBE 승인업체와 공급사를 활용하여

프로젝트의 안정성을 확보합니다.

 Lean Project Delivery 프로세스에 대한 자세한 설명을

드리겠습니다. (슬라이드 첨부)

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SLIDE 9

LPDS : Lean Project Delivery 시스템

LPDS INTERFACE MILESTONE & GATE SUMMARIES BEST PRACTICE DOCUMENTS

  • Intuitive software tool for repeatable and

efficient project execution

  • Easily manipulated Excel based tool
  • Makes best practices readily available to

project stakeholders

  • Involves all project stakeholders
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SLIDE 10

VISUAL PROGRESS 모니터링

IPI believes in the benefit of very visual project reporting, demonstrated on the following slides

 When we work with our European or Asian clients, we have seen the

value of visual reporting as a way to minimize language barriers and allow a quick focus on the important topics to manage.

 We believe in the use of the Red-Yellow-Green system to highlight

the status of the key focus areas.

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SLIDE 11

프로젝트 일정 관리

  • P6\MS Project
  • Earned Value
  • Graphical Status Reporting
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SLIDE 12

프로젝트 효과 산출

Recent Project / Program Overall Project Cost PM/CM Contract Cost Realized Savings Savings as a Percentage of the Program Value Savings as a Percentage of PM/CM Services

Major Aerospace Client 595,000,000 $ 12,050,000 $ 15,187,213 $ 2.6% 126.0% Major Aerospace Client 837,700,000 $ 33,400,000 $ 49,168,221 $ 5.9% 147.2% Global Automotive OEM 367,540,000 $ 17,500,000 $ 26,119,000 $ 7.1% 149.3% Automotive Supplier 7,343,880 $ 299,500 $ 673,539 $ 9.2% 224.9% Major Electric Vehicle Project 650,000,000 $ 4,244,923 $ 13,767,499 $ 2.1% 324.3% Automotive Supplier 23,075,560 $ 650,000 $ 753,015 $ 3.3% 115.8% Commercial Office Facility 13,493,415 $ 255,650 $ 134,559 $ 1.0% 52.6% Totals 2,494,152,854.50 $ 68,400,073.00 $ 105,803,045.87 $ 4.2% 154.7%

REPRESENTATIVE VALUE ENGINEERING / NEGOTIATED SAVINGS

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SLIDE 13

EXPANDED SERVICES

  • Manufacturing Engineering
  • Process Flow Analysis
  • Process Timing Analysis and Simulation
  • Detail Work Process Definition
  • Material Handling Solutions
  • Lean Manufacturing Tools & Techniques
  • LEED Construction Experience
  • LEED Certification
  • LEED Certified Projects
  • Maintenance & Operations Training
  • Scope Development and Maintenance

Needs Evaluation

  • Develop skills training materials by

craft / discipline in local language

  • Design, construct and install training

facilities and equipment

  • Develop Training schedule for all shifts
  • Implement train the trainer program
  • Ongoing support to training process

as needed

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SLIDE 14

PROJECT EXPERIENCE

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SLIDE 15
  • Multiple Ongoing

Projects

  • Long Term Relationship

FARADAY FUTURE

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LOCATION

Las Vegas, Nevada

PROJECT TYPE

3,000,000 SF Greenfield Electric Vehicle assembly plant

PRODUCT

New Electric Car

  • IPI SERVICES
  • Design Builder Contract Negotiation
  • Program/Construction Management
  • Integrated, Site wide Cost and Schedule

Management

  • Design Basis Documentation
  • Procurement Support
  • Change Management
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SLIDE 16

BMW MANUFACTURING RELATIONSHIP

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PROJECTS TIMELINE PROJECTS SUMMARY

1994 2000 – 2004 2008 Ongoing

Plant Spartanburg

Spartanburg, SC

Ongoing CM Services

Spartanburg, SC Body Shop Expansion Spartanburg, SC

Assembly North Expansion

Spartanburg, SC

North Paint Expansion

Spartanburg, SC

BMW Assembly Plant

Shenyang, CN

Project: Automotive Assembly Plant - Multiple Projects Location: Spartanburg, South Carolina, United States TIC: $4.5 billion Scope: Construction management services; general contracting Project Highlights:

  • General Contractor on initial Plant Spartanburg construction, 14-month schedule
  • Facilities construction management and process installation project management on

Assembly North Project

  • BMW China
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SLIDE 17

BMW NORTH AMERICA

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LOCATION Greer, South Carolina, USA PROJECT TYPE 5.6 Million Square-Foot Vehicle Assembly Plant PRODUCT X3, X5, X6 PROJECT OVERVIEW

  • Project Management
  • Construction Management
  • Equipment specifications and Procurement
  • Process Design from Paint to Final Line
  • Paint and Body shop expansions
  • Multiple ongoing projects and long-term

relationship

  • Process construction and equipment

installations

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SLIDE 18
  • Multiple Ongoing

Projects

  • Long Term Relationship

BMW BRILLIANCE AUTOMOTIVE

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LOCATION Shenyang, China PROJECT TYPE 800,000 M2 Vehicle Assembly Plant, incl. Stamping PRODUCT X1 SUV, 3 Series PROJECT OVERVIEW

  • New vehicle assembly plant
  • Project Management
  • Construction Management
  • Multiple Ongoing Projects
  • Long Term Relationship
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SLIDE 19

HONDA MANUFACTURING RELATIONSHIP

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PROJECTS TIMELINE

Location: Various North America Locations TIC: $3.1 billion Scope: Design Build, Design-Bid-Build, Construction Management at Risk, Construction Management Highlights:

  • Three full assembly plants including engine, paint and stamping
  • Two transmission plants
  • Record setting fast track projects

PROJECTS SUMMARY

1986 2002 2004 2006 2007 2008 2015

Engine Plant

Anna, OH

Greenfie ld Line 1

Lincoln, AL

Brownfiel d Line 2

Lincoln, AL

HPPG Plant

Tallapoosa, GA

HTM Expansion

Russells Point, OH

Engine Die Cast Exp.

Lincoln, AL

HMIN Greenfield Assembly

Greensburg, IN

Paint Purchasing Support

Marysville, OH

Honda Confidential Project > $100 M

Marysville, OH

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SLIDE 20
  • Multiple Ongoing

Projects

  • Long Term Relationship

HONDA MANUFACTURING

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LOCATION Lincoln, Alabama, USA PROJECT TYPE Grassroots 2.9 Million SF Vehicle Metal Stamping, Paint and Assembly Plant ANNUAL VOLUME / INVESTMENT 300,000 Units / $1.03 Billion PROJECT OVERVIEW

  • Phase 1: 1.7 million square feet factory
  • Phase 2: 1.2 million square feet factory

in a record setting of 14 months

  • Program Management
  • Construction Management
  • Project Engineering Services
  • Process Equipment Installation
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SLIDE 21
  • Multiple Ongoing

Projects

  • Long Term Relationship

HONDA MANUFACTURING

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LOCATION Greensburg, Indiana, USA PROJECT TYPE Grassroots 2 Million Square-Foot Vehicle Metal Stamping and Assembly Plant ANNUAL VOLUME 200,000 Units PROJECT OVERVIEW

  • 19 months first concrete to production

start

  • Site selection assistance
  • Complete program management
  • Process Equipment installation
  • 6 million cubic yards of

site work

  • Self-perform small capital projects and

clean up

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SLIDE 22
  • Multiple Ongoing

Projects

  • Long Term Relationship

HONDA TRANSMISSION

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LOCATION Russells Point, Ohio, USA PROJECT TYPE Brownfield 205,000 Square-Feet Transmission manufacturing Forging, machining, assembly, logistics ANNUAL VOLUME 200,000 units PROJECT OVERVIEW

  • 20 month total project duration
  • Design Build approach
  • Construction management at risk
  • Process Equipment coordination
  • Extensive existing plant rework in

addition to new construction

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SLIDE 23
  • Multiple Ongoing

Projects

  • Long Term Relationship

HONDA PRECISION PARTS - GEORGIA

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LOCATION Tallapoosa, Georgia, USA PROJECT TYPE Greenfield 300,000 Square-Feet Transmission manufacturing Machining, assembly, logistics ANNUAL VOLUME 300,000 units PROJECT OVERVIEW

  • 19 month total project duration
  • Design Build approach
  • Construction management at risk
  • Process Equipment coordination
  • Government and 3rd party coordination
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SLIDE 24
  • Multiple Ongoing

Projects

  • Long Term Relationship

HONDA

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LOCATION Marysville, OH PROJECT TYPE New Paint Line ANNUAL VOLUME TBD PROJECT OVERVIEW

  • New Paint Line for increased capacity
  • Purchasing support
  • Negotiation
  • Contract development
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SLIDE 25
  • Multiple Ongoing

Projects

  • Long Term Relationship

EUGEN WEXLER

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LOCATION South Carolina / Georgia, USA PROJECT TYPE Project Siting and Project Management ANNUAL VOLUME TBD PROJECT OVERVIEW

  • Injection Molding Facility
  • Site Identification and evaluation
  • Incentives and economic analysis
  • Design and Program Management
  • Manufacturing Layout Reviews
  • Procurement Support
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SLIDE 26
  • Multiple Ongoing

Projects

  • Long Term Relationship

MINGHUA

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LOCATION

South Carolina

PROJECT TYPE

Injection Molding and Sub-Assembly Facility

PROJECT SIZE

  • Investment - ~ $25 million USD
  • Building Area - < 20,000 M2

PROJECT OVERVIEW

  • Site Identification, evaluation and design
  • Incentives and economic analysis
  • Manufacturing Layout Optimization
  • Local Networking Support
  • Facility Concept Development, Planning and

Scope development

  • Program, Design and Project Management
  • Procurement Support and Construction

Management

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SLIDE 27
  • Multiple Ongoing

Projects

  • Long Term Relationship

LEIGH FIBERS

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LOCATION Wellford, South Carolina, USA PROJECT TYPE Process Flow Definition Document Operating Standards Process Optimization Equipment Evaluation PRODUCT Textile Recycling PROJECT OVERVIEW

Worked with Leigh Fibers engineering and production staff on multiple projects to improve equipment and operational efficiency, production quality, and plant and personnel safety.

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SLIDE 28
  • Multiple Ongoing

Projects

  • Long Term Relationship

TOYODA GOSEI MISSOURI

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LOCATION Perryville, Missouri, USA PROJECT TYPE Tier One Supplier, Assembly Process Development ANNUAL VOLUME Console for Honda CRV for 400,000 cars/yearly PROJECT OVERVIEW

Assembly Process Development:

  • Labor Content Identification
  • Equipment Identification
  • Lean Production Process

Optimization

  • Preliminary Studies
  • Process Simulation via White Table Trials
  • Follow up with Product Design
  • Process Flow Development
  • Timing Studies
  • Job Breakdown Sheets
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SLIDE 29
  • Multiple Ongoing

Projects

  • Long Term Relationship

CONFIEDENTIAL AUTOMOTIVE SUPPLIER

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LOCATION Southeast USA PROJECT TYPE Project Siting and Project Management ANNUAL VOLUME TBD PROJECT OVERVIEW

  • Slabstock foam production facility
  • Site identification and evaluation
  • Incentives and economic analysis
  • Design and Program Management
  • Manufacturing Layout Reviews
  • Procurement Support
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SLIDE 30
  • Multiple Ongoing

Projects

  • Long Term Relationship

HERAEUS

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LOCATION Kleinostheim, Hanau, & Bitterfeld, Germany Shenyang, China PROJECT TYPE Factory consolidation, optimization and equipment relocation Factory relocation PROJECT OVERVIEW

  • Detailed project planning for factory

consolidation and equipment relocation for multiple sites in Germany

  • Plant optimization
  • Project controls
  • Detailed project planning for

factory relocation in Shenyang, China

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SLIDE 31
  • Multiple Ongoing

Projects

  • Long Term Relationship

KIA MOTOR MANUFACTURING

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LOCATION West Point, GA, USA PROJECT TYPE 1.8-Million Square-Foot New Assembly Plant Including Stamping and Supplier Facilities PROJECT OVERVIEW

  • Construction Management Support
  • Site selection assistance
  • Support of AMCO, a construction manager

to the Hyundai group

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SLIDE 32
  • Multiple Ongoing

Projects

  • Long Term Relationship

BOEING SOUTH CAROLINA

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LOCATION North Charleston, South Carolina, USA PROJECT TYPE 2.0-Million Square-Foot Aerospace Manufacturing and Support Facilities PRODUCT 787 Dreamliner and Components PROJECT OVERVIEW

  • Managed Design and Construction

contracts

  • Green and Brownfield sites
  • Site Support Building
  • Construction Management
  • Projects managed include:
  • Final Assembly Building
  • Delivery Center
  • Flight line Installation
  • Welcome Center
  • Aft Body Facility Expansion
  • Paint Shop Expansion
  • Land Development
  • Fuel Farm Facility
  • Interiors Responsibility Center
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SLIDE 33

BOEING SOUTH CAROLINA Cont’d.

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SLIDE 34

BOEING SOUTH CAROLINA Cont’d.

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SLIDE 35
  • Multiple Ongoing

Projects

  • Long Term Relationship

HYUNDAI MOBIS

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LOCATION Montgomery, AL West Point, GA PROJECT TYPE Multiple Supplier Facilities PROJECT OVERVIEW

  • New grassroots facilities
  • Program and Construction Management

responsibility

  • Overall management of the Safety program
  • Bid Package Development & Procurement

Support

  • Engineering Services
  • Supplier Integration
  • Systems Development
  • Design Management
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SLIDE 36
  • Multiple Ongoing

Projects

  • Long Term Relationship

SEWON AMERICA

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LOCATION LaGrange, Georgia, USA PROJECT TYPE Tier One Supplier Distribution Center 487,500-Square- Feet ANNUAL VOLUME Doors and frames for Kia Motors for 300,000 cars/yearly PROJECT OVERVIEW

  • Construction Management Support
  • Site selection assistance
  • Support of AMCO, a construction manager to the

Hyundai group

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SLIDE 37
  • Multiple Ongoing

Projects

  • Long Term Relationship

GLOVIS GEORGIA

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LOCATION West Point, Georgia, USA PROJECT TYPE Tier One Supplier 420,240 Square-Foot ANNUAL VOLUME Logistics Provider for 300,000 cars/year PROJECT OVERVIEW

  • Construction Management
  • Safety Supervision
  • Safety Support Services
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SLIDE 38
  • Multiple Ongoing

Projects

  • Long Term Relationship

POWERTECH

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LOCATION West Point, Georgia, USA PROJECT TYPE Tier One Supplier 256,600 Square-Foot ANNUAL VOLUME Automatic Transmission for 300,000 cars/year PROJECT OVERVIEW

  • Construction Management
  • Safety Support Services
  • Powertech is a supplier of transmission systems to

the nearby Kia assembly plane

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SLIDE 39

CONTACT US

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Russ Braasch Operations Manager +1 (864) 551-0044 russ.braasch@ipi-group.net Kurt Sposta Industry Executive +1 (864) 991-6043 kurt.sposta@ipi-group.net