Take Control Automated Control Industrial Engineering Industrial - - PowerPoint PPT Presentation

Programming and Automation Ltd.

C/ Halcón nº 20, 6H Granada. info@proconingenieros.com

www.proconingenieros.com

Automated Control Industrial Engineering Industrial I.T.

Take Control

Programming and Automation Ltd.

email: info@proconingenieros.com

1. Corporate information. 2. Product areas:

1. Industrial automation.

1. Control panel design and manufacture. 2. PLC programming. 3. SCADAs and HMI interfaces.

2. Industrial engineering.

1. Costs and processes control. Analysis of investments and improvements. 2. Maintenance management.

3. Industrial I.T.

1. Industrial software design and development. 2. Industrial networking and security.

3. Existing projects and leading solutions.

1. Automation.

1. Biomass plant power management, automated via the calculation of the steam energy generated. 2. Biomass plant production monitoring system. 3. SCADA screens. 4. Reactive power control in gas turbines. 5. Active power control in steam turbines. 6. Active power control in gas turbines. 7. Configuration and diagnostics of industrial networks. 8. Steam turbine control system maintenance. 9. Hydroelectric plant control and supervision systems.

• 10. Biomass plant particle filtering system control and supervision systems.

2. Industrial engineering.

1. Cost centres. 2. InerSoft GMAO maintenance and management software.

3. Software development

1. Equipment security software. 2. Access control and management.

Automation and control – Industrial I.T. - Industrial Engineering

• 1. Corporate Information.

Programming and Automation Ltd.

We are an industrial engineering company focusing

• n

the development

• f

automated control systems and software applications to improve both productivity and competitiveness. Our working areas include:

• Industrial Automation.

By working with the leading suppliers in the market, we are able to

• ffer

both automation solutions and industrial process control solutions.

• Costs and processes analysis.

We help to create tools that allow businesses and their clients to work together to look at their processes and identify any weak points they may have, and to look for

• pportunities

to improve their existing systems. We develop and apply industrial maintenance plans, tailored to the individual needs of each company, based on optimising the efficiency of their equipment.

• Industrial I.T.

We develop software according to the needs of our clients, based on their requirements and also

• n
• bservations
• f

their existing processes. We also create and maintain networks in industrial environments.

Programming and Automation Ltd.

email: info@proconingenieros.com

Automation and control – Industrial I.T. - Industrial Engineering

• 2. Product Area.

1. Industrial automation.

At the basis

• f
• ur

automated control systems are PLCs (Programmable Logic Controllers). Here is where all

• f

the field signals (gathered from sensors

• r

safety and security systems) come together. They activate a wide range of different commands which control the devices in the plant itself. The HMI interfaces allow users, using computers or touch screens, to operate on and visualise process values in real-time through a secure internet connection.

Decentralised periphery system PLC Server Operations screen Internet access Plant elements

Programming and Automation Ltd.

email: info@proconingenieros.com

Automation and control – Industrial I.T. - Industrial Engineering

• 2. Product Area.

1. Industrial automation.

2.1.1.Control panel design and development.

We design, create and reshape control panels for all types of control systems, including PLCs and power and control mechanisms. Everything from small fixes up to complex decentralised systems.

PLC´s Decentralised periphery systems Power systems

2.1.2. PLC programming.

PLCs (Programmable Logic Controllers) allow businesses to create easy-to-manage automation applications, providing a high level of control and security in their day-to-day processes. We work with the leading brands in the PLC-solutions market, such as:

• Siemens: Simatic series (S5, S7).
• Omron: Cj series, compacts.
• Beckhoff.
• Schneider.

Programming and Automation Ltd.

email: info@proconingenieros.com

Automation and control – Industrial I.T. - Industrial Engineering

2.1.3. SCADA (Supervisory Control and Data Acquisition) and HMI Interfaces

We offer human-machine interfaces on many different systems, developed by the leading brands in the marketplace,such as:

• PC SCADAs.
• Siemens WinCC.
• Indusoft Web Studio.
• Touchscreens
• WinCC Flexible.
• Protool.

Programming and Automation Ltd.

email: info@proconingenieros.com

Automation and control – Industrial I.T. - Industrial Engineering

2.2.1. Costs and processes control.

• Cost control.

Cost research according to factors such as measurements of production and production rates. Process control and loss analysis Production rates, efficiency testing and loss analysis. Economic evaluations.

• Improvement plans

Analysis of the profitability of prospective improvements. Investment research.

2.2.2. Maintenance management.

• Individualised equipment records.

Including production dates, supplier details, locations and product histories.

• Preventative planning

Operations planning including labour requirements, spare parts and contracting.

• Work order management

Corrective and preventative measures and planning. Order completion records and historical archiving.

• 2. Product Area.

2. Industrial Engineering.

Programming and Automation Ltd.

email: info@proconingenieros.com

Automation and control – Industrial I.T. - Industrial Engineering

2.3.1.Industrial software design and development.

We design, develop and test custom applications for the industrial workplace.

• Applications for Windows and PDAs
• Platforms: VB.Net, Asp, C# y C++.
• Database design and development.
• Access.
• SQL Server.

2.3.2. Industrial networking and security.

• Network set up and configuration
• Firewalls.
• Access points management.
• Equipment and servers set up and configuration.
• Security backups and software management.
• Access control.
• Antivirus.

Microsoft

Visual Studio

• 2. Product Area.
• 3. Industrial Engineering.

Programming and Automation Ltd.

email: info@proconingenieros.com

Automation and control – Industrial I.T. - Industrial Engineering

3.1.1. Power control in a biomass plant based on calculations of the steam energy generated.

The speed of the fuel supply feed screws is regulated according to the energy of the steam leaving the boiler room. The readings are sent to the SCADA, and this system calculates the power

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the steam that has been generated, and automatically adjusts the speed of the fuel input.

3.1.2. Production tracking system in a biomass plant.

Based

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a simple hourly planner, up-to-date information

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• utgoing

power levels and average versus actual production values is made available to the user, facilitating the completion

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the

• perator’s

planning and scheduling work.

• 3. Leading projects.

1. Automation.

Programming and Automation Ltd.

email: info@proconingenieros.com

Automation and control – Industrial I.T. - Industrial Engineering

Sistema: Simatic S7-300 Software: Step7 V.5,4, Scada: Simatic WinCC. Sistema: Simatic S7-300 Software: Step7 V.5,4, Scada: Simatic WinCC.

3.1.3.SCADA Screens.

Biomass plant steam lines. Main hydroelectric centre. Superheated water system.

3.1.4. Control of reactive power in gas turbines

With the intention of eliminating levels of reactive power brought about by auxiliary installations in the line, the compensation values sent to the generator are automatically processed in order to obtain necessary the Cos Phi value which is required at the point of injection into the network. The system displays these process values every fifteen minutes. Programming and Automation Ltd.

email: info@proconingenieros.com

Automation and control – Industrial I.T. - Industrial Engineering

Sistema: Simatic S7-300 Software: Step7 V.5,4, Scada: Simatic WinCC.

With the objective of helping the Operations Department fulfil their electrical energy export objectives, Production Control Systems have been introduced into the PLC systems. Each hour, the system calculates the average power generated, and compares this with the production target at that specific time. If a serious deviation has occurred, the time in which the error happened appears red in

• colour. This allows operators and supervisors

stay up-to-date on the general running of the plant, simply by glancing at the PLC screen.

3.1.5. Control of active power in steam turbines. 3.1.6. Control of active power in gas turbine.

Programming and Automation Ltd.

email: info@proconingenieros.com

Automation and control – Industrial I.T. - Industrial Engineering

3.1.7.Communication networks: configuration and diagnostics.

We configure of all types of industrial networks: ethernet, profibus, modbus, etc. and offer advanced processing diagnostics services, with the capability to individually identify the nodes in which errors have occurred. The screen displays the defective communication links.

3.1.8. Maintenance of control systems in steam turbines.

As a partner of the Elliott Group, we improve and maintain control systems in steam turbines. Working internationally, we meet the highest standards of quality and security. Programming and Automation Ltd.

email: info@proconingenieros.com

Automation and control – Industrial I.T. - Industrial Engineering

Sistema: Simatic S7-300 Software: Step7 V.5,4, Scada: Simatic WinCC.

3.1.9. Hydroelectric central control system.

The original control system can be replaced by installing a PLC Simatic S7-300, connected to a PC server with a SCADA system with both local access and remote access through an internet connection.

System: Siemens Simatic S7-300. Automation software: Step7. v5.4 SCADA: Indusoft Web Studio.

The plant start up and stopping sequences are visually tracked through the use of control charts and an events manager contained within the SCADA system. From the SCADA system, it is possible to disable analogue measurements in case of system breakdowns. The plan’s main operational parameters are registered in graph-form, and all alarms are logged. Programming and Automation Ltd.

email: info@proconingenieros.com

Automation and control – Industrial I.T. - Industrial Engineering

3.1.1 Control and supervision of the particulate filtration system in a biomass plant.

The original control and power management panel can be replaced with a decentralised periphery system, integrated into the central control system via a Profibus network.

System: Siemens Simatic S7-300. Peripheral system: Simatic ET200. Automation system:

• Step7. v5.4

SCADA: Simatic WinCC 7.0

• The system oversees the measuring of the temperatures of the gasses, absolute depression

points, differential pressures, and the opening of the bypass and emissions valves.

• The cleaning chambers are monitored by measurements of both the temperature and the

individualised differential pressures.

• The pressure and temperature of the pressurised air cleaning system are also monitored.
• The opening and closing mechanism of the bypass system is carried out in a staggered way,

to avoid over-pressurisation, and is capable of being controlled manually.

• The filter’s heating system is also integrated into the network.

Programming and Automation Ltd.

email: info@proconingenieros.com

Automation and control – Industrial I.T. - Industrial Engineering

3.2.1.Cost centres.

• The program allows users to create and customise cost centres, supplier sheets, and

production and auxiliary incident rates through a graphic menu.

• Details of delivery notes from suppliers and reports of both direct and indirect labour

are introduced using forms.

• The costs which have been input are charged to the appropriate centres in the

production zones themselves. Also included in the charges are preventative or corrective maintenance, including materials and labour, both direct and indirect.

• 3. Leading projects.

2. Industrial engineering.

Programming and Automation Ltd.

email: info@proconingenieros.com

Automation and control – Industrial I.T. - Industrial Engineering

3.2.1.Cost centres.

The production data is introduced into the system hourly and is divided into daily

• sections. In the case of an error or a pause in the system, it is possible to distinguish

both the type and cause of the error. This data can be imported via Excel Finally, the system can display date-specific indicators on the following criteria:

• Performance.
• Availability.
• Global efficiency (OEE).
• Maintenance and service indicators (MTBF y MTTR).
• Production centre costs (labour and supplies)
• 3. Leading projects.

2. Industrial engineering.

Programming and Automation Ltd.

email: info@proconingenieros.com

Automation and control – Industrial I.T. - Industrial Engineering

3.2.2.Inersoft GMAO maintenance management software. Aside from the equipment specification sheets, it is also possible to create maintenance plans which include: operating procedures, hiring of replacements, subcontracting, tools and EPIs The maintenance plans are grouped into arrays, which generate preventative measures

• automatically. It is possible to integrate maintenance plans for different pieces of

equipment into the same array, which saves on management time. In this way, one work

• rder or preventative measure can affect many different pieces of equipment.

It is also possible to create corrective work orders, in order to fix any problems or faults which may arise. Programming and Automation Ltd.

email: info@proconingenieros.com

Automation and control – Industrial I.T. - Industrial Engineering

3.2.2. Inersoft GMAO maintenance management software.

• Work orders are managed visually on a timeline. This aids the coordination of multiple

tasks, as the system enables users to create and filter groups, making task management much easier.

• In addition, a daily planner, where users can give estimates of time allowances for each

work order, allows users to start tasks early or skip over certain jobs, making shift management much easier.

• The work orders are archived and these records are accessible through various formulas which

are integrated into a powerful search engine to facilitate the finding of specific information.

• Once the tasks are completed, the system generates order completion reports, which register

the time taken and materials employed in the tasks, and can then act as observation and incident reports for future consultation Programming and Automation Ltd.

email: info@proconingenieros.com

Automation and control – Industrial I.T. - Industrial Engineering

3.3.1.Equipment security software. Below is an application which allows clients to control the use of peripheral PC devices such as USB ports

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microdisk drives, to avoid information theft and unwanted software installations. 3.3.2.Access control Below is an access application which registers each entry into the system and attaches a photograph of the employee at the moment of entry via the webcam already installed

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the computer equipment. No extra equipment, such as ID cards

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fingerprint scanners, is necessary.

• 3. Leading projects.

3. Software development.

Programming and Automation Ltd.

email: info@proconingenieros.com

Automation and control – Industrial I.T. - Industrial Engineering