Indian Perspective on Robust Quality Engineering By Prof. Arun - - PowerPoint PPT Presentation

indian perspective on robust quality engineering
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Indian Perspective on Robust Quality Engineering By Prof. Arun - - PowerPoint PPT Presentation

Indian Perspective on Robust Quality Engineering By Prof. Arun Kumar Chaudhuri Director ADAAP Process Solutions Pvt. Ltd India akcadaap@gmail.com 1 Background Application Status of RQE in India Our approach towards RQE


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Indian Perspective on Robust Quality Engineering

By

  • Prof. Arun Kumar Chaudhuri

Director ADAAP Process Solutions Pvt. Ltd India akcadaap@gmail.com

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  • Background
  • Application Status of RQE in India
  • Our approach towards RQE application
  • Benefits of RQE approach
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The Need

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Early Panoramic View

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Early Applications of DOE

  • Started around Mid-1970 , pioneers : BHEL, Kirloskars, a few

Small industries at Bangalore

  • Trained Engineers on Taguchi’s DOE but not Managers with a

few exceptions

  • Late S L Kirloskar himself attended a Program on DOE. His

Curiosity knew no bounds

  • Later Mr. Venu Srinivasan of TVS also took an intensive

training on Application of DOE

  • Typical areas of applications: Yield Improvement using
  • ptimization of process parameters (Insulator), Existing

product design optimization to reduce cost (Pump),Reliability improvement of Circuit Breakers, etc

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Contd

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Signal to Noise Ratio

  • With S/N ratio we get a combined measure of average and

variation which is not the case in any other approach

  • RQE approach helps us to optimize the output keeping minimum

variability thus maximizing robustness.

  • S/N ratio has very good additive capability in quality

evaluation and prediction

  • Taguchi pointed out that one of the advantages of using S/N

ratio is its direct link with economy; as S/N ratio is deduced from loss function

  • Cost advantage as only few selected combination trails are

run

  • STATIC VS DYNAMIC
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Melting of Frozen Ice

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Service Processes

  • They also included service functions like logistics, SCM,

Finance to improve robustness with astounding resultss

  • The IT/ITES did not fall behind with human dominant processes
  • RBEI, L&T,Wipro, Capgemini ,came up with a few novel

applications

  • Universal applicability was shown by CPG when for DMAIC/DFSS

Project , they are comparing S/N Ratio before and after

  • All said and done just surface scrtching has started.
  • Let’s discuss how to take it forward !
  • We need trainers, guides and coaches-Can You Help?