In-factory Machine Connectivity solution with Telit & Cisco - - PowerPoint PPT Presentation

In-factory Machine Connectivity solution with Telit & Cisco

Andras Nemes, Director, Strategic Partnerships, Telit… … ..

Digital manufacturing

Factory OT

Current landscape

MSMQ

Enterprise IT

Heterogonous OT Systems that don’t necessary talk to each other Enterprise IT processes not well integrated with OT Processes

Result

• Siloed Operations preventing wholistic view of operations
• Weeks / months to make operational changes
• Inability to predict impeding events & failures
• Inability to offer new services

Custom integrations that do not scale and hard to manage

Digital manufacturing – capability maturity model

Factory OT

Customer journey evolving with OT-IT convergence

MSMQ

Enterprise IT

Connect disparate factory machinery to enhance existing HMI for improved Operational visibility

Connect

Monitor

Monitor and Manage for OEE and Operational KPIs

Predict

Integrate with enterprise systems and data analytics for predictive maintenance

Innovate

Offer new services integrating with supply chain, demand- chain, distribution ad customer services

Manufacturing Data Collection and Analytics Initiatives

Today’s IoT Solutions Can’t Easily Connect to Legacy Eqpt.

How to Connect? How to View? What’s the Format? What Data to Select? What Rate? Where to Store? How to Manage?

Countless New and Legacy Protocols CPaaS

Industrial Analytics

Asset & Energy Manager

Customer Efficiency Initiatives Factory MES

Manufacturing Data Collection and Analytics Initiatives

CPaaS

Industrial Analytics

Asset & Energy Manager

Customer Efficiency Initiatives Factory MES

Typical Solution Requires Multiple Plant Floor PCs

PC PC PC PC PC PC PC PC PC PC

Plant Floor PCs:

• Increased Security

Risk

• No Disaster Recovery
• High Energy Usage
• Labor Intensive

Patching

IE4K

w/ IOx

IE4K

w/ IOx

IE4K

w/ IOx

IOx IOx IOx

Manufacturing Data Collection and Analytics Initiatives

deviceWISE Agents on IE Switches Allow Easy Data Access

CPaaS

Industrial Analytics

Asset & Energy Manager

Customer Efficiency Initiatives Factory MES

IE4000

Introducing Cisco Telit deviceWise In-factory solution

IOx

deviceWise Workbench

IE4K Industrial gateway with Telit deviceWise software

Cisco IOx Fog Director

• Connectivity to wide-range of

machinery, protocol, machine data

• Edge processing with Alerts /

events

• OT friendly

interface to connect & react

• Deploy,

manage and monitor at- scale

Benefits

• Instant Connectivity to diverse

machine data

• No need for dedicated PC
• Built-in security and compliance

IE4000

IOx

In-factory agility, security, uniformity with low total cost of ownership and time to value

• Operator ease of use
• Ability to deploy changes in minutes
• Zero programming skills needs
• Deployment simplification
• Easy to deploy and scale from 1 to 1000’s of

machines

• Consistent framework for any Cisco IoT Gateway

Choice of IoT Gateways

IR829 IR809 IE4000

Compute Module

CGR1240 §

Ethernet

§

Cellular 3G, 4G LTE

§

Wi-Fi

Broad Connectivity

§

HW Accelerated Encryption

§

IPSec VPN

§

802.1x

§

Firewall

§

Identity Services

Proven Security

§

Ruggedized for shock/vibration, humidity, temperature, dust

§

DC power supplies

Industrial Grade

§

Centralized control

§

Network

§

Security

§

Fog applications

Policy-based Management

Application enabled

IOx IOx IOx IOx

Securely Connecting Operational Assets

Monitor: Gaining insights into machine data for

• perational efficiency?

Monitor

Modbus MTConnect FOCAS OPC-UA

Data processing

Need:

• How to monitor performance from disparate operations data?
• How to simplify the configuration and deployment of monitoring logic?
• How to deliver without custom code?
• How to make it Operator friendly?
• How to integrate with mobile, email, and alerting mechanisms?

Predict: How to enhance IT Analytical models with Operational data to enhance business outcomes?

Predict

Need:

• How to integrate OT data with

enterprise IT systems & models

Factory OT

MSMQ

Enterprise IT

Solution: Built-in connectors to common enterprise applications

• Leverage investment in current enterprise systems
• Integration with legacy solutions
• Built-in optional Cloud connectivity
• No need to ‘touch’ the enterprise system

MSMQ

Integrates seamlessly to any application

Success stories

PLC-BASED INDUSTRIAL MONITORING Challenge Improve resource utilization, data quality and increase commonality across tools Application Data integration with proprietary MES, IBM DB2 database, SQL and Activplant Things Production PLCs from Omron, Mitsubishi, Siemens and Rockwell Data As-Built quality data with ability to scale to market demand

Many more…

PLC-BASED INDUSTRIAL MONITORING Challenge Integrate heterogeneous production assets from different suppliers Application Data collection and integration with the Camstar MES Things Data collection from Siemens PLCs Data Manufacturing and quality control data for production of million items per day

American Axle & Manufacturing

Call to action

• Live demo at CiscoLive World of solutions
• Talk to the experts

Todd Edmunds, Cisco Andras Nemes, Telit

• Ready for a PoC?

Thank you