IMAGEFIBER PRODUCTS Structure of silica based Imagefiber Pixels - - PDF document

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IMAGEFIBER PRODUCTS Structure of silica based Imagefiber Pixels - - PDF document

http://www.fujikura.co.jp IMAGEFIBER PRODUCTS Structure of silica based Imagefiber Pixels Silica jacketing A A Common cladding Plastic coating Image circle A large number of cores enables an image at one end to be transmitted to the


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SLIDE 1

IMAGEFIBER PRODUCTS

http://www.fujikura.co.jp

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SLIDE 2

A A

Image circle Plastic coating Silica jacketing Common cladding Pixels

Structure of silica based Imagefiber

A large number of cores enables an image at one end to be transmitted to the other end.

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Features of the silica based Imagefiber

  • Manufactured by the similar technique for optical fiber

for telecommunication

  • High pixel density

(Up to 100K pixels) → High resolution , Excellent image quality

  • High mechanical durability
  • High chemical stability

(Resistance to acid , alkalis )

  • Very thin diameter

( min.160μm @1.6K pixels)

  • Longer fiber available

(>10m )

  • High durability for heat resistance(300℃)with PI coating
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SLIDE 4

:Excellent :Good :Not so good :Not good

TYPE DIAMETER ATTENUATION (Max. usable length) MECANICAL DURABILITY FLEXIBILITY (Min bending radius) HEAT RESISTANCE N.A.

Silica based imagefiber

100K:1.5mm

6K:0.3mm >10m Some 10 kgf/mm2 6K 30mm 300℃ PI coat 0.4 Leached imagefiber * 1

27K:1.8mm

7K:1mm 3m 7K 20mm 80℃ >0.5 Imagebundle* 2 6K 0.8mm 6m >0.5 Plastic imagefiber 6K 3mm 1m >0.5

Comparison of image transmission devices

*1 *2 : Multi component gl ass

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SLIDE 5

Pixel Qty. (K)

1.6 3 6 10 15 30 50 70 100

1 in. 2/3 in. 1/2 in. 1/3 in. CCD Size

"S"-Type "N"-Type

5 X M A G .

  • n

Coupler

Relative Image Size on Screen

FIGH series (N, S Type)

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Fiber diameter (μm)

FIGH series ( N type)

20 40 60 80 100 120 200 400 600 800 1000 1200

Radius

(mm) 6K 10K 30K 50K

Minimum bending radius in storage

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Item FIGH-06-400N FIGH-10-500N FIGH-15-600N FIGH-30-850N Number of picture elements(*3) 6,000 10,000 15,000 30,000 Imagecircle diameter (μm) 370 ± 25 460 ± 25 550 ± 30 790 ± 50 Fiber diameter (μm) 400 ± 25 500 ± 25 600 ± 30 850 ± 50 Coating diameter (μm) 500 ± 30 600 ± 35 700 ± 35 950 ± 50 Minimum bending radius (mm) 40*1( 20*2) 50*1( 25*2) 60*1( 30*2) 90*1( 50*2) Coating material Silicone resin Lattice defect (%) < 0.1 Uncirculality (%) < 5

*1:Minimum bending radius in storage *2:Recommended bending radius in use *3: Allowance ±10%

FIGH series N-Type (6k-30k)

Imagefiber specification sheet

Specifications subject to change without notice.

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SLIDE 8

Imagefiber specification sheet

Item FIGH-50-1100N FIGH-70-1300N FIGH-100-1500N Number of picture elements(*3) 50,000 70,000 100,000 Imagecircle diameter (μm) 1,025 ± 80 1,200 ± 100 1,400 ± 120 Fiber diameter (μm) 1,100 ± 80 1,300 ± 100 1,500 ± 120 Coating diameter (μm) 1,200 ± 100 1,450 ± 100 1,700 ± 150 Minimum bending radius (mm) 110*1( 80*2) 150*1( 100*2) 200*1( 130*2) Coating material Silicone resin Lattice defect (%) < 0.1 Uncirculality (%) < 5

*1:Minimum bending radius in storage *2:Recommended bending radius in use *3: Allowance ±10%

FIGH series N-Type(50k-100k)

Specifications subject to change without notice.

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Item

FIGH-016-160S FIGH-03-215S FIGH-06-300S FIGH-10-350S FIGH-30-650S

Number of picture elements(*3) 1,600 3,000 6,000 10,000 30,000 Imagecircle diameter (μm) 140 ± 15 190 ± 20 270 ± 20 325 ± 20 600 ± 30 Fiber diameter (μm) 160 ± 20 215 ± 25 300 ± 25 350 ± 25 650 ± 30 Coating diameter (μm) 210 ± 30 285 ± 30 400 ± 30 450 ± 30 750 ± 50 Minimum bending radius (mm) 20*1( 10*2) 25*1( 15*2) 30*1( 15*2) 35*1( 20*2) 70*1( 35*2) Coating material Silicone resin Lattice defect (%) < 0.1 Uncirculality (%) < 5

*1:Minimum bending radius in storage *2:Recommended bending radius in use *3: Allowance ±10%

Imagefiber specification sheet

FIGH series S-Type (1.6k-30k)

Specifications subject to change without notice.

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SLIDE 10

Imagefiber specification sheet

I t e m F I G H

  • 6
  • 3

P I F I G H

  • 1
  • 5

P I F I G H

  • 3
  • 8

5 P I F I G H

  • 5
  • 1

1 P I N u m b e r

  • f

p i c t u r e e l e m e n t s (*3) 6 , 1 , 3 , 5 , I m a g e c i r c l e d i a m e t e r ( μm) 2 7 ± 2 4 6 ± 2 5 7 9 ± 5 1 , 2 5 ± 8 F i b e r d i a m e t e r ( μm) 3 ± 2 5 5 ± 2 5 8 5 ± 5 1 , 1 ± 8 C

  • a

t i n g d i a m e t e r ( μm) 3 5 ± 3 5 5 ± 3 5 9 ± 5 1 , 2 ± 1 M i n i m u m b e n d i n g r a d i u s ( m m ) 3 * 1 ( 1 5 * 2 ) 5 * 1 ( 2 5 * 2 ) 1 2 * 1 ( 6 * 2 ) 1 5 * 1 ( 1 * 2 ) C

  • a

t i n g m a t e r i a l P

  • l

y i m i d e ( B l a c k ) L a t t i c e d e f e c t ( % ) < . 1 U n c i r c u l a l i t y ( % ) < 5

*1:Minimum bending radius in storage *2:Recommended bending radius in use *3: Allowance ±10%

FIGH series PI Type (6k-50k)

Specifications s subject to change without notice.

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SLIDE 11

Imagefiber specification sheet

I t e m F I G

  • 1

F I G

  • 2

F I G

  • 3

F I G

  • 5

N u m b e r

  • f

p i c t u r e e l e m e n t s (*3) 1 , 2 , 3 , 5 , I m a g e c i r c l e d i a m e t e r ( μm) 1 , 1 ± 1 1 , 8 ± 1 2 , 2 ± 1 5 2 , 5 ± 1 5 F i b e r d i a m e t e r ( μm) 1 , 2 5 ± 1 2 , ± 1 5 2 , 4 ± 1 5 2 , 8 ± 2 C

  • a

t i n g d i a m e t e r ( μm) 1 , 6 ± 1 2 , 2 ± 1 5 2 , 6 ± 2 1 , 2 ± 1 M i n i m u m b e n d i n g r a d i u s ( m m ) 1 5 * 1 2 * 1 2 5 * 1 3 * 1 C

  • a

t i n g m a t e r i a l E p

  • x

y r e s i n L a t t i c e d e f e c t ( % ) < . 1 U n c i r c u l a l i t y ( % ) < 5

*1:Recommended bending radius in use *3: Allowance ±10%

FIG series (10k-50k)

Specifications s subject to change without notice.

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Technologies of Imagefiber assembling

  • Twisting (180°)
  • Bending
  • Lens :

GRIN( SELFOC) ; Low cost : Micro spherical lens; High image quality

  • Thin fiberscope assembling

DOV Bent portion Objective The tip of the angled view scope SELFOC lens Imagefiber Imagefiber with lens Adhesive resin

【 Option 】

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Total length Adhesive resin Imagefiber Sleeve Length of fitting Total length Adhesive resin SELFOC lens Imagefiber

Imagefiber with objective lens

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Light source Eye/Camera (Eyepiece) Imagefiber Objective Object Sheath Illumination fibers Objective

F

F

F

Imagefiber (Eyepiece)

Structure of Fiberscope

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Application of Fiberscope

【Medical 】

・Laparo ・ Neuro ・ ENT ・ Fallopian ・Mammary ・Bilialy etc

【Industrial 】

・Boiler ・Atomic furnace ・Turbine blade ・Water pipe inner wall ・ Blake system for automobile ・Industrial robots ・ Ecology of Animal ・Inspection Crack in the building ・Remote -controlled observation system etc

■Observation in high temperature/high pressure sections ■Observation in radiation atmosphere ■ Inspection in narrow space

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Inspection of electronics components

20,000 pixels

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Image by difference of Field of view

1 0 ° 3 0 ° 6 0 °

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Fast breeder reactor ( F B R )

( 高速増殖炉・ 供用期間中検査システム)

Fiberscope of FBR system