- High Power Converters - Energy Storage Systems. - Prototype - - PowerPoint PPT Presentation

high power converters energy storage systems prototype
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- High Power Converters - Energy Storage Systems. - Prototype - - PowerPoint PPT Presentation

Presentation of Electrotechnical Institute R&D activity - High Power Converters - Energy Storage Systems. - Prototype electric apparatus. - Research labotarories - Consortium E - Mobility. PhD. Eng. Krzysztof Tomczuk,


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Presentation of Electrotechnical Institute R&D activity

  • High Power Converters - Energy Storage Systems.
  • Prototype electric apparatus.
  • Research labotarories - Consortium „E-Mobility”.
  • PhD. Eng. Krzysztof Tomczuk,

Manager of Marketing and Scientific Information Department email: k.tomczuk@iel.waw.pl

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

2

High Power Converters

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

3

  • 1. Prototype of locomotive: DRAGON E6ACT-001

Power static converter 3kVDC, 2x160kW Prototype locomotive DRAGON E6ACT-001 during tests

Electrotechnical Institute and ZNLE company from Gliwice (Poland) in the project titled: ”Development of the project, prototype implementation and implementation of series production of new Polish locomotive for goods transport” has developed a 5MW Drive Inverters, a 2x160kW Static Power Converter and a Master Control System for the DRAGON E6ACT-001 prototype locomotive.

One of the drive inverters for locomotive.

High Power Converters

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

4

Breaking from 100km/h Start to 100km/h

  • 1. Prototype of locomotive: DRAGON E6ACT-001

Prototype locomotive DRAGON E6ACT-001 View of the locomotive control panel

High Power Converters

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

5

  • 2. Power supply system in a seaport

The project titled: “Medium voltage mobile power supply system from ships in ports to increase the environmental and economic efficiency of maritime transport". The project meets the EU directive limiting and ultimately eliminating the possibility to onboard power supply from a diesel engine generators in a port. Projest Consortium:

  • Apator Control, Toruń (Poland) – Leader,
  • Electrotechnical Institute , Warsaw (Poland) – Power Electronics, Control, System Startup
  • Uniwersity of Zielona Góra (Poland)
  • Maritime Academy in Gdynia (Poland)
  • Sea Port in Gdynia (Poland)

High Power Converters

Financing institutions

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

6

  • 2. Power supply system in a seaport

The project concerns the development of a scalable system consisting of an AC / DC substation, a DC power cable distribution system and DC / AC mobile terminals located at the wharf depending on needs. The terminal will be mounted

  • n a mobile platform equipped with power supply systems for the ship.

It will include switchgear, power transformer and multi-level DC / AC power

  • converter. It will be able to autosynchronize with the ship power network.

The ship's power supply system will be configurable for parallel or serial operation.

  • Project Leader

High Power Converters

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

7

  • 2. Power supply system in a seaport

High Power Converters

Meduim voltage Power Line Meduim voltage AC/DC substation Meduim voltage DC cable Medium Voltage Mobile Terminal DC/AC Power system of the ship

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

8

  • 2. Power supply system in a seaport

Power requirement

Power supply waveforms of the water pumps during ship level balancing. Power supply of the automatical hawser force stabilization during ship stopover at the port.

High Power Converters

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

9

  • 2. Power supply system in a seaport

The system allows to deliver four types of power supplies: 6.6kV, 11kV, 50Hz, 60Hz. Continous system power is 4 MW with temporary overload to 6MW.

High Power Converters

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

10

  • 2. Power supply system in a seaport

View of the partners during project presestation. Directors of: Electrotechnical Institute, Apator Control and Sea Port in Gdynia during project presentation in IEL in Warsaw. View of the ship power supply system.

High Power Converters

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

11

  • 3. Multilevel medium voltage AC/AC power converters

Four-level 1MW, 6kVAC power converter Start of the 6kV induction motor Breaking of the 6kV induction motor

Voltages and currents waveforms.

  • Blue - (Supply voltage from power grid) – 6kV, 50Hz
  • Red – (Current from power grid). PFC Circuit with reactive power compensation: induction and capacitive.
  • Green - (Power converter output voltage [between phases] ).

View of the research test stand

High Power Converters

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

12

  • 3. Multilevel medium voltage AC/AC power converters

Polish Prime Minister Award for extra oridinary scientific and technical achivements in 2013. Award for multilevel medium voltage power converters

Prime Minister Diploma for IEL researchers

High Power Converters

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

13

  • 3. Multilevel medium voltage AC/AC power converters

Selected applications:

Long-distance coal conveyor. Electric drives with 6kV induction motor Water pump stations

High Power Converters

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

14

  • 4. Voltage dips compensatior in power lines 6,3 kV AC

The

  • peration
  • f

the system consists in continuous monitoring of the value of the power grid voltage at the point where the electric load is

  • connected. Any deviation from the rated voltage

parameters, that is, its dip or disapear, is immediately detected, replacing the power supply from power grid using supercapacitors. During detection of and voltage deviation in the power supply network, the load circuits become an island installation. Switching from on-line work to

  • ff-line and vice versa is not noticeable by loads

that do not lose power continuity. Island operating time depends on the duration of the disturbance and the available energy stored in the

  • supercapacitors. The developed prototype storage

and converter unit is rated at 250 kW for medium

  • utput voltage 6 kV AC.

View of the developed voltage dip compensator for power lines 6.3kV AC

Compensator parameters Nominal voltage 6.3 kV AC (three-phases) Nominal output power 250 kW Backup time at nominal output power 4 seconds It is possible to make a compensator at higher power and backup time.

High Power Converters

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

15

  • 5. High-precision of DC current source

High-Precision Current Source was developed for the Nuclear Research Institute in Dubna (Russia) to supply the electromagnetic superconducting coil in accelerator. The device can be control by external signal and can supply up to 1000A with long- term stability at 50mA peak-to-peak even during changes coil reactance. Inquire regarding the design and implementation proces of the developed device were addressed to many companies in Europe. Only solution

  • f

the Electrotechnical Institute fulfilled the requirements of the Nuclear Research Institute in Dubna. The device was delivered under an order obtained through the Polish company Frako-Term in Gliwice.

View of the device

Device parameters Supply voltage. Power 3 x 400VAC, 80 kW Output current and output voltage 1000A, 80 V Long-term stability of output current 50 mA (peak-to-peak) Rise rate of the output current 1000 A/s Commumication interfaces CAN, RS485, PROFIBUS

Reference signal, Output voltage and current High Power Converters

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

16

Energy storage systems

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

17

Energy storage system installed inside the power substation. Energy storage system installed at the end of tramway powe supply line

Stationary supercapacitor electric energy storage system was tested on tramways and trolleybuses substations. They allows to stabilize the power supply voltage of traction vehicles by accumulating electric energy from regenerative braking of trams or trolleybuses and delivering it at the start of the vehicle. With this solution electricity consumption and CO2 emissions can be reduced.

  • 6. Energy storage systems - Stationary

Energy storage systems

Energy storage

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

18

  • 6. Energy storage systems - Mobile

Start Breaking Supercapacitor on the roof of the tramway 116 N Tramway 116 N Trolleybus – Kaunas (Lithuania) Troleybus – Lublin (Poland) Trolleybus – Kaunas (Lithuania)

Mobile power storage systems were used on board 116N tramway and trolleybuses in Lublin and Kaunas (Lithuania). They allows to recuperate the braking energy of the vehicle.

Energy storage systems

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

19

The "eCO2innovation" Special Award, sponsored by the Polish Minister of Economy, Mr Waldemar Pawlak, for the product with the greatest potential for reducing greenhouse gas emissions was awarded to the Institute of Electrical Engineering in Warsaw for the project "2MJ substation, 0.15 MW".

Laureates of the 14th edition of the Polish Product of the Future Competition accompanied by the Minister of Economy.

  • 6. Energy storage systems – Ministry of Economy award

Energy storage systems

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

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Prototypes of electric apparatus

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

21

  • 7. Prototype of medium voltage circuit breaker

View of the developed circuit breaker Desingn of the circuit breaker

Prototypes of electric apparatus

In research project of the Electrotechnical Institute and the Institute of Tele - and Radio Engineering, has been developed a 7.2kV circuit breaker for the making current 25kA and breaking current 63kA. The device has an electromagnetic actuator that is patented.

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

22

  • 8. Superconductor short circuit current limitter

For a number of years at the Department of High Power IEL are conducting researches into the possibility of using superconductivity in reducing the value of short-circuit currents appearing in S.E.E.

Widok ogranicznika

The results of this work is a superconductor short-circuit current limiter for 15 kV medium voltage networks, which limits the amplitude of the short-circuit current from 25 kA to 3.5 kA.

Waveforms of short-circuits currents: without limiter (red) and with limiter (blue)

Prototypes of electric apparatus

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

The Pilot Plant ZDIII in Międzylesie near Kłodzko was established on

January 1, 1966 and produces insulators and electrical insulating materials. The Electrotechnical Institute researchers has implemented technologies developed in IEL on the basis of the most up-to-date knowledge. In 1995, the Department started production of linear composite insulators for work on 15, 24, 36,110 and 220 kV lines. These products, according to affordable and high quality, have met with market acceptance.

View od the ZDIII web site: www.izolatory.pl Selected products form our factory 23

  • 9. Insulators and electrical insulating materials
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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

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Laboratory Base of Electrotechnical Institute

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity View of the Power Converters Laboratory Transformer 2.5 MVA Regulated transformer 630 kVA Resistance load 2.5 MVA Crane 4.5 tony

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  • 1. Power Converters Laboratory

Power Converter Laboratory enables the researches of power converters, i.e. Inverters, UPS’s, Power Rectifiers up to 2.5 MVA.

IEL Laboratory Base – Power Converters Laboratory in Warsaw

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity Parameters of IEL Power Converters Laboratory.

Alternating Current (AC) Power supply line15kV Max 100 A Power supply line 6kV Max 250 A Regulated AC voltage range Power supply voltage: 6kV AC, 50 Hz Output voltage: 0.13 – 6kV AC Output power: 600 kVA Direct Current (DC) Regulated DC voltage range Napięcie wyjściowe: 0.13 – 3kV DC Wyjściowa moc: 600kVA Electric load (resistance) Maximal power 2.5 MVA

  • Min. resistance

0.4545 Ω

  • Max. resistance

29.056 Ω

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Power Converter Laboratory Enables researches of power converters, i.e. Inverters, UPS’s, Power Rectifiers up to 2.5 MVA.

IEL Laboratory Base – Power Converters Laboratory in Warsaw

  • 1. Power Converters Laboratory
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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

27

  • 2. Electric Traction Laboratory in Warsaw

The Electric Traction Laboratory allows to test power converters used in electric traction, tramway, trolleybus and subway, ie static inverters, traction drives and others up to 2.5 MVA.

Railway, 3000VDC Static Converters test stand Parameters of the Electric Traction Laboratory

IEL Laboratory Base – Electric Traction Laboratory in Warsaw Alternating Current (AC) ZP1, ZP2, ZP3, ZP4 0-400V , 50A ZP7 50-800V, 200A ZR7 0-525V, 120A Direct Current (DC) ZM1 2 x 15V , 2000A ZM2 150V , 305 A ZM3 230V, 350A ZM4 460V, 180A ZM6 3300V, 150A or 650V, 545A ZM7 30V, 1000A ZP1, ZP2, ZP3, ZP4 0-400V, 80A ZP5, ZP6, 0-400V, 390A ZP7 100-1000V, 130A ZP8 2800V, 60A or 1400V, 120A ZP9 3300V, 500A or 660V, 1000A Electric load (resistance) Maximal power 2.5 MVA

  • Min. resistance

0.4545 Ω

  • Max. resistance

29.056 Ω

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

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  • 3. Switchgear and Controlgear Laboratory

Internal arc failure test

AB074

Switchgear and Coltrolgear Laboratory parameters

IEL Laboratory Base – Switchgear and Controlgear Laboratory in Warsaw Alternating Current (AC) Short-circuit current (3 phases) RMS

  • max. 120 kA

Short-circuit current (1 phase) RMS

  • max. 250 kA
  • Max. amplitude of short-circuit current
  • max. 400 kA

Internal arc failure test

  • max. 63 kA

Switching tests

  • max. I=50 kA
  • max. U=36 kV

Temperature rise tests

  • max. 12 kA

Direct Current (DC) Short-circuit current

  • max. 50 kA

Switching tests

  • max. I=80 kA for U=1 kV
  • max. I=50 kA for U=4 kV

Temperature rise tests

  • max. 10 kA

Voltage tests Mains frequency high voltage tests

  • max. 600kV, 50Hz

1.2/50 us high voltage tests

  • max. 1200kV

Climatic chamber tests Temperature range

  • 70 ºC ÷ 125 ºC

Humidity range 10 % ÷ 98 % RH IP tests up to IP68 IK tests up to IK10

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

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  • 3. Switchgear and Controlgear Laboratory

AB074

High voltage 1.2 / 50 us generator manufactured by High Volt Company from Dresden (Germany). Max. 1200 kV, 1.2 / 50 us

IEL Laboratory Base – Switchgear and Controlgear Laboratory in Warsaw

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

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  • 3. Switchgear and Controlgear Laboratory

AB074

Electromagnetic Compatibility Chamber manufactured by company TESTEQ type: GTEM-170

EMC Chamber EMC Chamber

IEL Laboratory Base – Switchgear and Controlgear Laboratory in Warsaw

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

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  • 4. Testing and Calibration Laboratory

AB022 AP102

EMC tests Light sources tests Measurements of luminous flux in integrating sphere Calibration of the multimeters

IEL Laboratory Base – Testing and Calibrating Laboratory in Warsaw

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

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  • 5. Electric Machines and Drives Laboratory (up to 400kW)

IEL Laboratory Base– Electric Machines and Drives Laboratory in Warsaw

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

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  • 6. Electrotechnical Materials Laboratory in Wroclaw

AB067

Climatic chamber Material creeping distance tests Measurements of impedance, admitance, capacitance and loses in materials in frequency range between from 1MHz up to 3 GHz. Solar radiation simulator High voltage generator 1.2/50us

IEL Laboratory Base– Electrotechnical Materials Laboratory in Wroclaw

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

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Consortium „E-Mobility”

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

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  • 7. Consortium „E-Mobility”

The purpose of the consortium is to build and operate a charging station for electric vehicles. The consortium is an initiative of selected companies associated around the Polish Chamber of Commerce Electrotechnics (PIGE), which brings together more than 80 companies from the Polish electrotechnical industry.

Consortium „E-Mobility”

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

36

  • 7. Consortium „E-Mobility”

On March 15, 2017, an E-Mobility consortium of interested companies around the Polish Chamber of Commerce Electrotechnics (PIGE) was established. The leader of the consortium is the Electrotechnical Institute.

Electric vehicle charging stations developed by the IEL Members of the consortium

Consortium „E-Mobility”

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

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Cooperation possibilities

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Electrotechnical Institute Pozaryskiego St. 28 04-703 Warsaw

  • tel. +48 22 11 25 205

email: iel@iel.waw.pl

Presentation of Electrotechnical Institute R&D activity

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Institutions financing projects implemented in IEL

Cooperation within the framework of joint projects.

The Electrotechnical Institute invites you to cooperate in the framework of joint ventures financed by scientific research projects and orders.

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Thank you