HI‐TECH ENGINEERING WORKS
AN ISO‐9001‐2008 COMPANY AN ISO 9001 2008 COMPANY
HI TECH ENGINEERING WORKS AN ISO 9001 2008 COMPANY AN ISO 9001 - - PowerPoint PPT Presentation
HI TECH ENGINEERING WORKS AN ISO 9001 2008 COMPANY AN ISO 9001 2008 COMPANY HI TECH ENGINEERING WORKS AN ISO 9001 2008 COMPANY We at Hi Tech quite active in catering to the needs of various industries in the field of
AN ISO‐9001‐2008 COMPANY AN ISO 9001 2008 COMPANY
AN ISO‐9001‐2008 COMPANY
AN ISO‐9001‐2008 COMPANY KEY PEOPLE IN THE ORGANISATION:
Material Handling Systems especially in mineral processing systems the Material Handling Systems especially in mineral processing systems, the technocrat having experience of 12 Years in the same line, worked with mineral processing giant M/s. Puzzolana Machinery, Hyderabad before he starts this
experience of 10 years in the same line worked with power and infrastructure companies like M/s. Jindal Steel & Power, L & T and M/s. IVRCL Infra. Etc. Here, companies like M/s. Jindal Steel & Power, L & T and M/s. IVRCL Infra. Etc. Here, he is looking after entire operations of the organisation.
(Mk ) h ld h i i f 17 i i il i d i d k d (Mktg.) holder having experience of 17 years in similar industries, and worked with material handling giants like M/s. Tecpro Systems / M/s. Hyquip Systems / M/s. Hamtek Technologies etc.
AN ISO‐9001‐2008 COMPANY KEY PEOPLE IN THE ORGANISATION:
and having experience of 15 years in material handling system and pollution and having experience of 15 years in material handling system and pollution control system designs, worked with M/s. Clair Systems / M/s. Global Technologies in design office and presently holding head of the design office in Hi‐Tech.
AN ISO‐9001‐2008 COMPANY
MATERIAL HANDLING SYSTEMS : POLLUTION CONTROL SYSTEMS : Belt Conveyors Chain Conveyors Screw Conveyors Bag Filter MDC (Medium Dust Collector) APH (Air Pre‐Heater) Bucket Elevators Slat Conveyors Roller Conveyors
Fans (ID / FD / PA) Dust Suppression Rotary Airlock Valves Crushers (Impact/Roller/Jaw/Cone) Vibrating Screens Chimney Silo Scrubbers Vibrating Screens (Linear / Circular Motion) Reciprocating Feeders Apron Feeder Apron Feeder EOT Crane All types of Gates
AN ISO‐9001‐2008 COMPANY
Highly experienced team of innovative design engineers are equipped Highly experienced team of innovative design engineers are equipped with the latest hardware and software programmers, many of which are specially developed for the company. We have an in‐house design and engineering team, and experienced project management team which gives us control of the entire process, from conceptualization to commissioning of a given project which helps us in providing customized solutions as per our clients’ specific requirements. The engineering facilities are with state of the art software and tools like The engineering facilities are with state‐of‐the‐art software and tools like AutoCAD and Staad and supporting plotting facilities. Our ability to design manufacture and commission material handling and Our ability to design, manufacture and commission material handling and ash handling systems in‐house provides us with a competitive edge and helps reduce costs and execution time.
AN ISO‐9001‐2008 COMPANY
We have our manufacturing facility at Jeedimetla Industrial Area, Hyderabad, Andhra Pradesh, India. We manufacture all equipment like Belt Conveyors, Screw Conveyors, k l h h d d Bucket Elevators, Chain Conveyors, Crushers, Screens, Feeders and fabricated structure at our factory. And also we manufacture spares for above equipment like Idlers Pulleys And also we manufacture spares for above equipment like Idlers, Pulleys, Rollers, technological structure, feeders, screens & crushers etc. Our factory equipped with latest metal forming cutting and welding Our factory equipped with latest metal forming, cutting and welding processes backed by specialized machinery constitute the manufacturing base & heavy fabrication facility of the Hi‐Tech. We have sand blasting & painting facility at our work shop.
AN ISO‐9001‐2008 COMPANY
AN ISO‐9001‐2008 COMPANY
AN ISO‐9001‐2008 COMPANY
HI‐TECH SUPPORTING TO :
Hi‐Tech designs, manufactures and supplies equipment for every important g pp q p y p section in Cement sector such as :
3 R M t i l i di T t ti d kil f d ti
section section.
Hi‐Tech designs, manufactures and supplies equipment for every important section in Steel sector such as :
2 Product Handling storage batching & Weighing conveying and elevating
distribution & extraction and equipment for handling finished products.
AN ISO‐9001‐2008 COMPANY
HI‐TECH SUPPORTING TO :
COAL AND ASH HANDLING :
Coal passes through many different forms till it turns into cold ash. With its versatile experience, Hi‐Tech has designed, supplied and installed systems to handle coal in all forms for several boiler installations. Hi‐Tech designs all equipment to exactly meet the operating conditions and physical requirements of important sections such as Raw Coal conveying section, Coal Crushing section, Crushed coal conveying and storage section, Ash Coal Crushing section, Crushed coal conveying and storage section, Ash conveying and storage section. FERTILIZER PLANTS : Hi‐Tech expertise and credentials in designing, manufacturing supplying and installing material handling systems for almost all fertilizer plants. Hi‐Tech is well versed with the requirements of all fertilizer handling equipments involving supply of the required equipments like Belt Conveyors Bucket Elevators Rotary supply of the required equipments like Belt Conveyors, Bucket Elevators, Rotary Feeders, Belt Feeders, Chain Conveyors, and other equipment.
AN ISO‐9001‐2008 COMPANY
AN ISO‐9001‐2008 COMPANY BELT CONVEYORS : Hi‐Tech Belt Conveyors are custom designed and engineered for total reliability even under the most demanding service conditions. Hi‐Tech has in the last 8 g years; designed, manufactured, supplied, installed and commissioned majority of belt conveyors for various applications. Such a vast experience has put Hi‐Tech in a very favorable position to make most appropriate techno economic selection of b lt f i d t h t l t l f tili h i l a belt conveyor for any industry such as steel, cement, coal, fertilizers, chemicals, food grains, engineering and port trusts. Standard belt widths offered ranging from 400 mm 2000 mm as per IS 11592 as well as CEMA standards. However, belts with intermediate widths are also supplied depending upon customer requirements. Various types of supporting structures are offered starting from a simple stringer with short supports to the most complex conveyor gantries / galleries with walkways on one side / both most complex conveyor gantries / galleries with walkways on one side / both sides and sheet cladding. All structures are designed for high strength to weight ratio and also for minimum deflection and vibrations. Standard drive unit and electrical safety switches of superior quality with proven performance provided. Integral hold back in a gearbox and / or brakes is provided in inclined conveyors as applicable.
AN ISO‐9001‐2008 COMPANY
AN ISO‐9001‐2008 COMPANY Auxiliary equipments standard trippers & shuttle conveyors requires utmost attention as these increase the usefulness of a conveyor system. These are designed and manufactured for discharge or distribution of materials from the g g belt at one or more points or over length. SCREW CONVEYORS : Hi T h f t b d IS 5563 / CEMA th Hi‐Tech manufacturers screw conveyors based on IS 5563 / CEMA or other equivalent standards. Hi‐Tech has manufactured screw conveyors for virtually all applications, materials and capacities. Equipment with custom‐built machinery, Hi‐Tech offers delivery schedules that not other manufacturer can match and at economical rates which are realistic. All this is possible because of in‐house standardization at various stages. The quality of Hi‐Tech Screw Conveyors is acknowledged as the best in the field with complete reliance on its performance. Screw flights are formed and available in various configurations and thicknesses to Screw flights are formed and available in various configurations and thicknesses to match the applications. Hanger bearing assemblies are available in different designs to cover all applications right from intermittent light duty to continous heavy duty. Hi‐Tech makes horizontal / inclined as well as vertical screw
mm, even other diameters as per customer’s requirement are also offered.
AN ISO‐9001‐2008 COMPANY BUCKET ELEVATORS : Hi‐Tech Engineers have accumulated experience in elevating a variety of bulk solids and in the process solved many complex problems faced by customers. Hi‐Tech p y p p y Bucket Elevators are made to a standard high quality design based on IS / DIN
Fertilizers plants that have gained customer delight. Casings are fabricated from t l h t & lib ll tiff d t i dd d l d i it d t steel sheets & liberally stiffened to give added load carrying capacity and true
wherever necessary. Chains are normally used for elevators with heavier duties, high capacities and lifts. Belts are recommended for handling free flowing materials as also for corrosive materials while pin and bush type chain is normally
provided on heavy‐duty elevators depending on the applications. Following types of elevators are included in Hi‐Tech’s manufacturing program to cover most of the applications :
AN ISO‐9001‐2008 COMPANY
AN ISO‐9001‐2008 COMPANY SLAT CONVEYORS : Slat conveyors are used for packing plants mostly handling bags fertilizers, cement and other similar materials Generally the slats are of wooden or metal cement and other similar materials. Generally, the slats are of wooden or metal mounted on double strand roller type pin and bush chain is supplied moving on guides. PORTABLE CONVEYORS : Hi‐Tech manufacturers portable conveyors of belt as well as chain slat type. Portable belt conveyors can be made either with flat idlers or troughing idlers depending upon the load The conveyor boom is usually fabricated from steel depending upon the load. The conveyor boom is usually fabricated from steel angles / pipes in order to give a light but strong and sturdy structure. Height adjustment facility is provided with manual / electric winch or mechanical / hydraulic pull jac. The complete conveyor structure is mounted on two wheels h l h l d b h b k l d with a swiveling castor wheel and tow bar arrangements at the back. An inclined portable conveyor, with a near horizontal profile at the discharge end is commonly used for lorry loading and unloading applications.
AN ISO‐9001‐2008 COMPANY
AN ISO‐9001‐2008 COMPANY ROLLER CONEYORS : Gravity and Power‐driven roller conveyors are manufactured and supplied for i d i l h l d i ki l h d b i f ll industrial use. These are also used in packing plants. The end bearings of rollers depend on the load and duty conditions as well as customer preference include standard ball bearings in machined housing, nylon bushes, non precision ball races, etc. The steel section frames have sufficient strength to ensure that , g deflection under load does not adversely affect the distribution of the load over the rollers. In power‐driven roller conveyors, individual rollers are driven with duplex roller chain and sprockets powered through geared motor drive unit for con e ing Special ball transfer nits or 90 degree bends are offered to make
conveying materials in various profiles as required in packing plants. APRON CONVEYORS : They are recommended for handling materials containing large, heavy or sharp lumps, hot materials, and for installations where material falls from a height causing an impact.
AN ISO‐9001‐2008 COMPANY
AN ISO‐9001‐2008 COMPANY ROTARY AIRLOCK VALVES : The Hi‐Tech Rotary Airlock Valves (RAVs) are designed to transfer dry granular The Hi Tech Rotary Airlock Valves (RAVs) are designed to transfer dry granular solids and powders between parts of a system at equal pressure, or with minimum air loss under differential pressure conditions. Si i l f ll d i Hi T h h d l d h b i Since no single type can perform all duties, Hi‐Tech has developed three basic types; Drop through type, Blow through type and Offset type. These are available in Cast Iron, SS., Alloy Steel and M.S. Fabricated versions. Standard flange sizes ranging from 150 mm to 350 mm diameters in casting version and higher sizes like g g g g 400 mm to 710 mm are offered in fabricated version as per standards. JAW CRUSHER : Hi Tech Jaw Crusher is designed for primary / secondary crushing of hard rock Hi‐Tech Jaw Crusher is designed for primary / secondary crushing of hard rock with minimum rubbing action. This is achieved by incorporation of an ingenious linkage system which ensures sure that the jaw plates move squarely against the rock.
AN ISO‐9001‐2008 COMPANY
AN ISO‐9001‐2008 COMPANY HAMMER CRUSHERS : Hi‐Tech Hammer Crushers crush the feed by the reciprocal effect of shock and Hi Tech Hammer Crushers crush the feed by the reciprocal effect of shock and
impact vibrators. During the impact the material is split at the natural cleavage faces to become cubical final products without cracks. Crushers are designed with welded rugged casing, screwed lining with high‐carbon steel plates, hydraulically swiveling upper part, detachable connection of disc type rotor and shaft, replaceable baffle plates,, quadruple exploitation, dust proof self‐ , p p ,, q p p , p aligning roller bearings of the rotor shaft, pendulum suspension of the impact vibrators and infinitely variable mechanical or hydraulic crushing edge adjustment. APPLICATIONS : APPLICATIONS : → Cement and Limestone plants. → Coal, Ore and Potash mining. → Building, glass and chemical industries. → Steel works.
AN ISO‐9001‐2008 COMPANY ROLLER CRUSHER : Hi‐Tech Roller Crusher is ideally suited for secondary or tertiary crushing with Hi Tech Roller Crusher is ideally suited for secondary or tertiary crushing with controlled sizing. It is a very versatile machine due to its capacity to produce more with lower power consumption. The maintenance of this machine is far more easy compared to other machines these machines are produced in different i i d di h i f h varieties depending upon the requirements of the users. TYPE OF ROLLER CRUSHERS : Single Roller Crusher g Toothed Double Roller Crusher Smoothed Double Roller Crusher Hi Tech Roll Crushers are designed with Welded robust housing Roller core Hi‐Tech Roll Crushers are designed with Welded robust housing, Roller core shaped as a polygon with surface ground supports for the crushing toothed segments, locking of the segments by means of dovetail guides and fastening by screwed bolts, Tooth shape and tooth pitch are adapted to the respective application, crushing tooth segments individually replaceable without lifting the crushing roller out.
AN ISO‐9001‐2008 COMPANY
AN ISO‐9001‐2008 COMPANY
VIBRATING SCREENS
CIRCULAR MOTION SCREENS : CIRCULAR MOTION SCREENS : The Circular Motion Screens ae bolted single or multi deck structure with a substantial and rigid design. The screen body consists of the two side plates with bolted transverse supports and screen mounts. The screen box is based on an d i
Drive : The shaft with its eccentric weights runs in heavy duty self‐aligning roller bearings. The thro of the vibrating screen is varied by adjusting the eccentric weights. The g y j g g drive is either direct or through cordon shaft and v‐belts. Support: The vibrating screen is supported above the substructure by means of helical coil compression springs The screen installation angle can be varied to suit the compression springs. The screen installation angle can be varied to suit the application. Lubrication : There are several options for lubrication, oil or grease, which can be used without
AN ISO‐9001‐2008 COMPANY Application : With single or multiple screen decks ;
VIBRATING SCREENS
With single or multiple screen decks ; Sand and Gravel, building materials Minerals, Ore, Pellets, Sinter Coal, Coke, Pet Coke, Lignite, Limestone, Dolomite Chemical Products, Fertilizers LINEAR MOTION SCREENS : The Linear Motion Screens are bolted single or multi deck structure with a The Linear Motion Screens are bolted single or multi deck structure with a substantial and rigid design. The screen body consists of the two side plates with bolted transverse supports and screen mounts. The screen box is based on an
Drive : The drive is through director force exciter and Cordon shaft. The angle of throw is determined by the construction and application but usually 35 to 60 degree. The counterweights can be adjusted in stages from 50 to 100% for variation of counterweights can be adjusted in stages from 50 to 100% for variation of amplitude.
AN ISO‐9001‐2008 COMPANY
VIBRATING SCREENS
Support: The vibrating screen is supported above the substructure by means of helical coil The vibrating screen is supported above the substructure by means of helical coil compression springs. The screen installation angle can be varied to suit the application. Lubrication: There are several options for lubrication, oil or grease, which can be used without
Applications : With single or multiple screen decks ; Sand and Gravel, building materials Minerals, Ore, Pellets, Sinter Coal, Coke, Pet Coke, Lignite, Limestone, Dolomite Chemical Products, Fertilizers Compost, Refuse, Refuse Slag Compost, Refuse, Refuse Slag
AN ISO‐9001‐2008 COMPANY
AN ISO‐9001‐2008 COMPANY CHAIN CONVEYORS : Chain Conveyors are used to handle granular and medium lumpy material such as
The most common design is that of a Double Strand Link or Pin & Bush type chain with scrapper plates mounted in
flow conveyors, while link chain are used on conveyors for coal mines and other applications applications.
AN ISO‐9001‐2008 COMPANY IDLERS : Engineering skills acquired over the years have been incorporated in design, engineering and manufacturing of idler rollers. Idlers greatly influence bet tensions, power requirements, belt life, capacity and
Hi‐Tech idlers are offered in various
Hi Tech idlers are offered in various configurations to suit different duty conditions : Troughing Carrying Idlers
lf l dl Troughing self aligning idlers Troughing Impact Idlers Flat Conveying idlers Return Idlers Return Self Aligning Idlers Return Rubber Tread Idlers Garland type Idlers
AN ISO‐9001‐2008 COMPANY ROLLERS : The shell is made from MS ERW black steel tube as per IS:9295. Pressed steel h i d f CRCA h t ith lib t d b i t A t ti MG housing are made from CRCA sheet with calibrated bearing seat. Automatic MG welding simultaneously welds these onto the tube. The shaft is precision machined from bright steel bar and a standard sealing system consists of a back seal, multi lip non contact double labyrinth, molded dust cover and a rain cap. GARLAND IDLERS : In keeping with latest international trends, Hi‐Tech also manufactures Garland Idlers and can offer these for replacement / new installations of larger conveyor Idlers and can offer these for replacement / new installations of larger conveyor widths and higher capacities and speeds. IDLER FRAME : Idler frames are piece fabricated steel construction with angle and end supports with clearances as per IS / Relevant standards. The frame is jig welded for dimensional accuracy and interchangeability. The rigidly and accuracy of the frame ensures correct roller alignment and helps keep the belt property trained The ensures correct roller alignment and helps keep the belt property trained. The inverted base angle gives a self‐clearing design‐eliminating roll and belt damage due to material built‐up.
AN ISO‐9001‐2008 COMPANY PULLEYS : Hi‐Tech pulleys are of heavy‐duty construction and suitable for continuous
Pulley shells are either made from standard heavy tubes or fabricated from steel l d d di h f id h h di h plates and depending upon the face width, two or three diaphragms are provided. Pulley shafts are of carbon steel and fully machines to precise
and keyway, however, taper lock bushings are also offered. Heavy duty split type y y, , p g y y p yp plummer blocks, equipped with self‐aligning double row ball / roller bearings with adequate dust sealing arrangements are used. Straight or crowned faces are available in all combinations of diameters and face Straight or crowned faces are available in all combinations of diameters and face
power consumption.
AN ISO‐9001‐2008 COMPANY
AN ISO‐9001‐2008 COMPANY SCREW FLIGHTS : Hi‐Tech manufacturers screw conveyor flights with pipes of various types and sizes as per customers requirements. Standard screw diameters are offered from sizes as per customers requirements. Standard screw diameters are offered from 100 mm upto 1250 mm. Standard flights as per relevant standards, Helical continuous, Ribbon Flight, Cut and folded flights, and Paddle Flights are offered. HI‐TECH ALSO DEALS WITH : PROCESS EQUIPMENT : Storage vessels, Silos, , Bunkers, Reaction vessels, Heat exchangers, Evaporators, Crystallizers, Agitator filters, Driers and Distillation equipment in Carbon Steel, Stainless Steel, Aluminum, Copper and Titanium, Bottle filling Machine, Bottle Washing Machine. STRUCTURAL FABRICATION : T T C l E S P P l C G ti t Towers, Trusses, Columns, E S P Panels, Canopy, Gratings etc. PHARMACEUTICAL MACHINERY : R.M.G., Planetary mixers, coating pans, double cone blender, ribbon blender, cartridge filters and pressure filters in standard and GMP models Auto claves cartridge filters and pressure filters, in standard and GMP models. Auto claves, Multi Column, Distil Water Plant, Pure Steam Generators, Sterilizer.
AN ISO‐9001‐2008 COMPANY
AN ISO‐9001‐2008 COMPANY
POLLUTION CONTROL SYSTEMS
Hi‐Tech Engineering provides product as well as turnkey solutions from concept to commissioning in the areas of Dust Control Noise Abetment Systems etc as to commissioning in the areas of Dust Control, Noise Abetment Systems etc. as follows : Dust Extraction & Suppression System Scrubbers Cyclone Separators Ventilation & Air Dilution System Industrial silencers for fans and steam vent applications Industrial silencers for fans and steam vent applications Acoustic enclosures for fans and other machines Industrial fans and blowers Air intake systems PRODUCTS / SYSTEM FOR POLLUTION CONTROL : Fans & Blowers
Axial
AN ISO‐9001‐2008 COMPANY
POLLUTION CONTROL SYSTEMS
AIR POLLUTION CONTROL EQUIPMENTS
Bag Filter
F E i S
p
NOISE ABAEMENT SYSTEM NOISE ABAEMENT SYSTEM
AN ISO‐9001‐2008 COMPANY
POLLUTION CONTROL SYSTEMS
ACCESSORIES / SPARES FOR
Expansion Bellows
FIRE FIGHTING SYSTEM SERVICES
y g
AN ISO‐9001‐2008 COMPANY
AN ISO‐9001‐2008 COMPANY
HI‐TECH CLIENTELE :
AN ISO‐9001‐2008 COMPANY
HI‐TECH CLIENTELE :
AN ISO‐9001‐2008 COMPANY
AN ISO‐9001‐2008 COMPANY SURVEY NO. 316, PIPELINE ROAD, SUBASH NAGAR I D A JEEDIMETLA SUBASH NAGAR, I.D.A., JEEDIMETLA, HYDERABAD – 500 055, ANDHRA PRADESH, INDIA. CONTACT: ++91‐9963995563 / ++91‐9640866849 / ++91‐9348222251 LAND PH : 040‐64617390 E‐MAIL: ravi@hitechnengineering.co / srinivas@hitechengineering.co / rajeshsangisetty@hitechengineering co rajeshsangisetty@hitechengineering.co