Hamilton Works Hamilton Works Community Liaison Committee Meeting - - PowerPoint PPT Presentation

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Hamilton Works Hamilton Works Community Liaison Committee Meeting - - PowerPoint PPT Presentation

Hamilton Works Hamilton Works Community Liaison Committee Meeting Community Liaison Committee Meeting June 20 2018 Andy Sebestyen Agenda Agenda 1. Welcome and Safety Contact 2. Review and Approval of Agenda 3. Review and Approval of


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Hamilton Works Hamilton Works Community Liaison Committee Meeting Community Liaison Committee Meeting

June 20 2018 Andy Sebestyen

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Agenda Agenda

1. Welcome and Safety Contact 2. Review and Approval of Agenda 3. Review and Approval of Minutes of 24 January 2018 4. Performance under O.Reg . 419/05 Site Specific Standard Order – Particulates 5. Monitoring Requirements under O.Reg . 419/05 Site Specific Standard Order – Benzene 6. Community Concerns 7. Adjournment

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Know Your Know Your Emergency Exits Emergency Exits

Review Evacuation Routes of the room you are located in

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Agenda Agenda

1. Welcome and Safety Contact 2. Review and Approval of Agenda 3. Review and Approval of Minutes of 24 January 2018 4. Performance under O.Reg . 419/05 Site Specific Standard Order – Particulates 5. Monitoring Requirements under O.Reg . 419/05 Site Specific Standard Order – Benzene 6. Community Concerns 7. Adjournment

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Agenda Agenda

1. Welcome and Safety Contact 2. Review and Approval of Agenda 3. Review and Approval of Minutes of 24 January 2018 4. Performance under O.Reg . 419/05 Site Specific Standard Order – Particulates 5. Monitoring Requirements under O.Reg . 419/05 Site Specific Standard Order – Benzene 6. Community Concerns 7. Adjournment

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Agenda Agenda

1. Welcome and Safety Contact 2. Review and Approval of Agenda 3. Review and Approval of Minutes of 24 January 2018 4. Performance under O.Reg . 419/05 Site Specific Standard Order – Particulates 5. Monitoring Requirements under O.Reg . 419/05 Site Specific Standard Order – Benzene 6. Community Concerns 7. Adjournment

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Site Site-Specific Standard Order (Particulates): Specific Standard Order (Particulates): Performance Review Performance Review – Daily Daily

Date Date Doors Doors (% Leaks) (% Leaks) Lids Lids (% Leaks) (% Leaks) Off Off-takes takes (% Leaks) (% Leaks) 2015 Limits (July 2 start) 54% 2% NA 2016 Limits 32% 2% NA 2017 2017-2019 Limits 2019 Limits 10% 10% 2% 2% 5% 5% 2020 Limits 5% 1% 4%

  • Jan. 1 to June 10, 2018
  • Jan. 1 to June 10, 2018

Range Range (Average) (Average) 0 – 4.23% 4.23% (0.25%) (0.25%) 0 – 1.27% 1.27% (0.10%) (0.10%) 0 – 5.13% 5.13% (0.88%) (0.88%) Pushes < 84 per day Pushes < 84 per day (Jan. 1 (Jan. 1 to Dec. 10, 2017 to Dec. 10, 2017 0 – 3.66% 3.66% (0.11%) (0.11%) 0 – 1.50% 1.50% (0.09%) (0.09%) 0 – 3.80% 3.80% (0.30%) (0.30%)

Daily Measurements Performed YTD

  • All weekdays, except for holidays
  • 10 Saturdays
  • 10 Sundays
  • Jan. 1 – June 10, 2018 Operational Adjustments
  • PLO

exceedances on Mar. 15 & 16, 2018 (resp. 5.13% & 5.06%)

  • Standpipes of oven 681 and 688 were replaced Mar. 21, 2018
  • Daily inspection, cleaning and patching of offtakes is ongoing
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Site Site-Specific Standard Order (Particulates): Specific Standard Order (Particulates): Performance Review Performance Review – 30 Day Rolling Averages 30 Day Rolling Averages

  • Jan. 1 – June 10, 2018 Performance
  • In compliance with 2018 limits

Date Date Doors Doors (% Leaks) (% Leaks) Lids Lids (% Leaks) (% Leaks) Off Off-takes takes (% Leaks) (% Leaks) Charging Charging (sec) (sec) (log avg) (log avg) 2015 Limits (July 2 start) 38% 0.8% 25% 12 sec 2016 Limits 22.5% 0.8% 15% 12 s 2017 2017-2019 Limits 2019 Limits 7% 7% 0.8% 0.8% 4.2% 4.2% 12 s 12 s 2020 Limits 4% 0.4% 2.5% 12 s

  • Jan. 1 to June 10, 2018
  • Jan. 1 to June 10, 2018

Range Range (Average) (Average) 0.08 0.08 – 0.47% 0.47% (0.25%) (0.25%) 0.06 0.06 – 0.15% 0.15% (0.11%) (0.11%) 0.08 0.08 – 1.44 1.44% (0.79%) (0.79%) 3.02 3.02 – 6.32 s 6.32 s (4.14 s) (4.14 s) Pushes < 84 per day Pushes < 84 per day (Jan. 1 (Jan. 1 to Dec. 10, 2017) to Dec. 10, 2017) 0 – 0.36% 0.36% (0.11%) (0.11%) 0.03 0.03 – 0.18% 0.18% (0.09%) (0.09%) 0.08 0.08 – 0.63% 0.63% (0.32%) (0.32%) 1.99 1.99 – 4.58 4.58 s (3.26 s) (3.26 s)

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Site Site-Specific Standard Order (Particulates): Specific Standard Order (Particulates): Performance Review Performance Review – Daily Observations Daily Observations – Pushing Emissions Pushing Emissions

  • Jan. 1 – June 10, 2018 Operational Adjustments
  • None required – in compliance with 2016-2018 limit

Date Date Pushing Emission Pushing Emission (opacity %) (opacity %) 2015 Limit (July 2 start) ≥ 50% 2016 2016 – 2018 2018 ≥ 50% 2019 ≥ 40% 2020 ≥ 30%

  • Jan. 1 to June 10, 2018
  • Jan. 1 to June 10, 2018

Range Range (Average) (Average) 0 – 45 % 45 % (11.02 %) (11.02 %) Pushes < 84 per day Pushes < 84 per day (Jan. 1 (Jan. 1 to Dec. 10, 2017) to Dec. 10, 2017) 0 – 40 % 40 % (2.44 %) (2.44 %)

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Site Site-Specific Standard Order (Particulates): Specific Standard Order (Particulates): Performance Review Performance Review – Additional Items Additional Items

Community complaints since the last CLC meeting:

  • A. Complaints registered with HIEA and MOECC; shared cleanup costs

1. Beach Blvd. - Black dust (Jan. 12, 2018) – Strong wind and coal unloading at AMD and Stelco on Dec. 7 – 9, 2017 2. Beach Blvd. (2 homes) - Black dust (May 4, 2018) – No specific incident identified 3. Beach Blvd. – Dust (May 25, 2018) – No specific incident identified

  • B. Observations of Stelco emissions

1. Dock’s coal dust on Mar. 18, 2018 (L. Lukasik) – Emission of dust when the coal scraper dug into the base of a coal pile with more fines. 2. Black Battery emissions on Apr. 7, 2018 (L. Lukasik) – Resulted upon

  • pening the door to push oven 713.

3. Stack, Battery and quench emissions on May 13, 2018 (L. Lukasik) 4. Purplish stack emissions on May 24, 2018 – Short black emissions upon

  • pening the door to push oven 724
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NO NO

X emission

emission

Conclusion: Factors affecting the formation of NO2 that caused the brown emissions which gradually get darker nearing the Battery reversal are: the COG composition in terms of NH3 content, COG combustion conditions, flame temperature, O2 content, moisture, atmospheric and photochemical conditions around the stack outlet. How to address the issue: How to remove NO2 by subjecting or burning it in a fuel-rich flame, e.g., heating enhancement, stack burner activation, and, maximizing By-Product recovery

  • f ammonia.

Resolution: The stack burner has been consistently on since May 16,

  • 2018. Battery heating is supplemented

by natural gas since May 24, 2018. Since these were implemented, the

  • ccurrence of brown stack emissions at

sunrise and before sunset had been significantly reduced.

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Pushing Emission Pushing Emission

Conclusion: Inadequate temperature in the coke oven during the coking process, resulting in “green coke”. How to address the issue: i. Battery heating has been supplemented by natural gas since May 24, 2018. ii. Permanent crew to clean the heating system and flues. Resolution: Similar cases have significantly reduced.

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Quenching Emission Quenching Emission

Conclusion:

Inefficient removal of particulates during the quenching of coke.

Probable Cause: As designed, the quench tower has baffles that capture most coke particulates upon release by the rising steam as water gets in contact with hot coke. If these baffles are damaged or missing, particulate removal is ineffective, resulting in particulate emissions. Resolution: New baffles were completely installed May 2017. Review and increase the frequency of routine maintenance of the baffles, water nozzles, demister pump, dezurik valve and the water supply system.

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Agenda Agenda

1. Welcome and Safety Contact 2. Review and Approval of Agenda 3. Review and Approval of Minutes of 24 January 2018 4. Performance under O.Reg . 419/05 Site Specific Standard Order – Particulates 5. Monitoring Requirements under O.Reg . 419/05 Site Specific Standard Order – Benzene 6. Community Concerns 7. Adjournment

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Benzene

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Sampling Strategy – Benzene The goal is to identify additional fugitive sources of benzene to assess the quantity and frequency to answer the question, Is the source significant and can it be reduced?

  • Review the process stream to identify where benzene might

report

  • Monitor – Hand-held with Photoionization Detector for

VOCs (specific for benzene)

  • Monitor the process – upwind, downwind – fugitive and

potential emission points such as valves, vents

  • Monitor at various times – normal operations, maintenance

activities

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Agenda Agenda

1. Welcome and Safety Contact 2. Review and Approval of Agenda 3. Review and Approval of Minutes of 24 January 2018 4. Performance under O.Reg . 419/05 Site Specific Standard Order – Particulates 5. Monitoring Requirements under O.Reg . 419/05 Site Specific Standard Order – Benzene 6. Community Concerns 7. Adjournment

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Agenda Agenda

1. Welcome and Safety Contact 2. Review and Approval of Agenda 3. Review and Approval of Minutes of 24 January 2018 4. Performance under O.Reg . 419/05 Site Specific Standard Order – Particulates 5. Monitoring Requirements under O.Reg . 419/05 Site Specific Standard Order – Benzene 6. Community Concerns 7. Adjournment

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Thank You. Thank You.

stelcocanada.com