Hamilton Works Hamilton Works Community Liaison Committee Meeting Community Liaison Committee Meeting
June 20 2018 Andy Sebestyen
Hamilton Works Hamilton Works Community Liaison Committee Meeting - - PowerPoint PPT Presentation
Hamilton Works Hamilton Works Community Liaison Committee Meeting Community Liaison Committee Meeting June 20 2018 Andy Sebestyen Agenda Agenda 1. Welcome and Safety Contact 2. Review and Approval of Agenda 3. Review and Approval of
Hamilton Works Hamilton Works Community Liaison Committee Meeting Community Liaison Committee Meeting
June 20 2018 Andy Sebestyen
1. Welcome and Safety Contact 2. Review and Approval of Agenda 3. Review and Approval of Minutes of 24 January 2018 4. Performance under O.Reg . 419/05 Site Specific Standard Order – Particulates 5. Monitoring Requirements under O.Reg . 419/05 Site Specific Standard Order – Benzene 6. Community Concerns 7. Adjournment
Know Your Know Your Emergency Exits Emergency Exits
Review Evacuation Routes of the room you are located in
1. Welcome and Safety Contact 2. Review and Approval of Agenda 3. Review and Approval of Minutes of 24 January 2018 4. Performance under O.Reg . 419/05 Site Specific Standard Order – Particulates 5. Monitoring Requirements under O.Reg . 419/05 Site Specific Standard Order – Benzene 6. Community Concerns 7. Adjournment
1. Welcome and Safety Contact 2. Review and Approval of Agenda 3. Review and Approval of Minutes of 24 January 2018 4. Performance under O.Reg . 419/05 Site Specific Standard Order – Particulates 5. Monitoring Requirements under O.Reg . 419/05 Site Specific Standard Order – Benzene 6. Community Concerns 7. Adjournment
1. Welcome and Safety Contact 2. Review and Approval of Agenda 3. Review and Approval of Minutes of 24 January 2018 4. Performance under O.Reg . 419/05 Site Specific Standard Order – Particulates 5. Monitoring Requirements under O.Reg . 419/05 Site Specific Standard Order – Benzene 6. Community Concerns 7. Adjournment
Site Site-Specific Standard Order (Particulates): Specific Standard Order (Particulates): Performance Review Performance Review – Daily Daily
Date Date Doors Doors (% Leaks) (% Leaks) Lids Lids (% Leaks) (% Leaks) Off Off-takes takes (% Leaks) (% Leaks) 2015 Limits (July 2 start) 54% 2% NA 2016 Limits 32% 2% NA 2017 2017-2019 Limits 2019 Limits 10% 10% 2% 2% 5% 5% 2020 Limits 5% 1% 4%
Range Range (Average) (Average) 0 – 4.23% 4.23% (0.25%) (0.25%) 0 – 1.27% 1.27% (0.10%) (0.10%) 0 – 5.13% 5.13% (0.88%) (0.88%) Pushes < 84 per day Pushes < 84 per day (Jan. 1 (Jan. 1 to Dec. 10, 2017 to Dec. 10, 2017 0 – 3.66% 3.66% (0.11%) (0.11%) 0 – 1.50% 1.50% (0.09%) (0.09%) 0 – 3.80% 3.80% (0.30%) (0.30%)
Daily Measurements Performed YTD
exceedances on Mar. 15 & 16, 2018 (resp. 5.13% & 5.06%)
Site Site-Specific Standard Order (Particulates): Specific Standard Order (Particulates): Performance Review Performance Review – 30 Day Rolling Averages 30 Day Rolling Averages
Date Date Doors Doors (% Leaks) (% Leaks) Lids Lids (% Leaks) (% Leaks) Off Off-takes takes (% Leaks) (% Leaks) Charging Charging (sec) (sec) (log avg) (log avg) 2015 Limits (July 2 start) 38% 0.8% 25% 12 sec 2016 Limits 22.5% 0.8% 15% 12 s 2017 2017-2019 Limits 2019 Limits 7% 7% 0.8% 0.8% 4.2% 4.2% 12 s 12 s 2020 Limits 4% 0.4% 2.5% 12 s
Range Range (Average) (Average) 0.08 0.08 – 0.47% 0.47% (0.25%) (0.25%) 0.06 0.06 – 0.15% 0.15% (0.11%) (0.11%) 0.08 0.08 – 1.44 1.44% (0.79%) (0.79%) 3.02 3.02 – 6.32 s 6.32 s (4.14 s) (4.14 s) Pushes < 84 per day Pushes < 84 per day (Jan. 1 (Jan. 1 to Dec. 10, 2017) to Dec. 10, 2017) 0 – 0.36% 0.36% (0.11%) (0.11%) 0.03 0.03 – 0.18% 0.18% (0.09%) (0.09%) 0.08 0.08 – 0.63% 0.63% (0.32%) (0.32%) 1.99 1.99 – 4.58 4.58 s (3.26 s) (3.26 s)
Site Site-Specific Standard Order (Particulates): Specific Standard Order (Particulates): Performance Review Performance Review – Daily Observations Daily Observations – Pushing Emissions Pushing Emissions
Date Date Pushing Emission Pushing Emission (opacity %) (opacity %) 2015 Limit (July 2 start) ≥ 50% 2016 2016 – 2018 2018 ≥ 50% 2019 ≥ 40% 2020 ≥ 30%
Range Range (Average) (Average) 0 – 45 % 45 % (11.02 %) (11.02 %) Pushes < 84 per day Pushes < 84 per day (Jan. 1 (Jan. 1 to Dec. 10, 2017) to Dec. 10, 2017) 0 – 40 % 40 % (2.44 %) (2.44 %)
Site Site-Specific Standard Order (Particulates): Specific Standard Order (Particulates): Performance Review Performance Review – Additional Items Additional Items
Community complaints since the last CLC meeting:
1. Beach Blvd. - Black dust (Jan. 12, 2018) – Strong wind and coal unloading at AMD and Stelco on Dec. 7 – 9, 2017 2. Beach Blvd. (2 homes) - Black dust (May 4, 2018) – No specific incident identified 3. Beach Blvd. – Dust (May 25, 2018) – No specific incident identified
1. Dock’s coal dust on Mar. 18, 2018 (L. Lukasik) – Emission of dust when the coal scraper dug into the base of a coal pile with more fines. 2. Black Battery emissions on Apr. 7, 2018 (L. Lukasik) – Resulted upon
3. Stack, Battery and quench emissions on May 13, 2018 (L. Lukasik) 4. Purplish stack emissions on May 24, 2018 – Short black emissions upon
X emission
Conclusion: Factors affecting the formation of NO2 that caused the brown emissions which gradually get darker nearing the Battery reversal are: the COG composition in terms of NH3 content, COG combustion conditions, flame temperature, O2 content, moisture, atmospheric and photochemical conditions around the stack outlet. How to address the issue: How to remove NO2 by subjecting or burning it in a fuel-rich flame, e.g., heating enhancement, stack burner activation, and, maximizing By-Product recovery
Resolution: The stack burner has been consistently on since May 16,
by natural gas since May 24, 2018. Since these were implemented, the
sunrise and before sunset had been significantly reduced.
Conclusion: Inadequate temperature in the coke oven during the coking process, resulting in “green coke”. How to address the issue: i. Battery heating has been supplemented by natural gas since May 24, 2018. ii. Permanent crew to clean the heating system and flues. Resolution: Similar cases have significantly reduced.
Quenching Emission Quenching Emission
Conclusion:
Inefficient removal of particulates during the quenching of coke.
Probable Cause: As designed, the quench tower has baffles that capture most coke particulates upon release by the rising steam as water gets in contact with hot coke. If these baffles are damaged or missing, particulate removal is ineffective, resulting in particulate emissions. Resolution: New baffles were completely installed May 2017. Review and increase the frequency of routine maintenance of the baffles, water nozzles, demister pump, dezurik valve and the water supply system.
1. Welcome and Safety Contact 2. Review and Approval of Agenda 3. Review and Approval of Minutes of 24 January 2018 4. Performance under O.Reg . 419/05 Site Specific Standard Order – Particulates 5. Monitoring Requirements under O.Reg . 419/05 Site Specific Standard Order – Benzene 6. Community Concerns 7. Adjournment
Sampling Strategy – Benzene The goal is to identify additional fugitive sources of benzene to assess the quantity and frequency to answer the question, Is the source significant and can it be reduced?
report
VOCs (specific for benzene)
potential emission points such as valves, vents
activities
1. Welcome and Safety Contact 2. Review and Approval of Agenda 3. Review and Approval of Minutes of 24 January 2018 4. Performance under O.Reg . 419/05 Site Specific Standard Order – Particulates 5. Monitoring Requirements under O.Reg . 419/05 Site Specific Standard Order – Benzene 6. Community Concerns 7. Adjournment
1. Welcome and Safety Contact 2. Review and Approval of Agenda 3. Review and Approval of Minutes of 24 January 2018 4. Performance under O.Reg . 419/05 Site Specific Standard Order – Particulates 5. Monitoring Requirements under O.Reg . 419/05 Site Specific Standard Order – Benzene 6. Community Concerns 7. Adjournment
stelcocanada.com