H2020 EPICEA PUBLIC WORKSHOP OFFICE NATIONAL 13 JUNE 2019 - - PDF document

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H2020 EPICEA PUBLIC WORKSHOP OFFICE NATIONAL 13 JUNE 2019 - - PDF document

02/07/2019 H2020 EPICEA PUBLIC WORKSHOP OFFICE NATIONAL 13 JUNE 2019 D'ETUDES ET DE RECHERCHES AEROSPATIALES (ONERA) Toulouse, France ELECTROMAGNETIC PLATFORM FOR LIGHTWEIGHT INTEGRATION/INSTALLATION OF ELECTRICAL SYSTEMS IN COMPOSITE


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  • CONFIDENTIAL. This project has received funding from the European Union’s Horizon 2020 research and

innovation programme under grant agreement No 689007. This document and its contents remain the property of the beneficiaries of the EPICEA Consortium and may not be distributed or reproduced without the express written approval of the EPICEA Coordinator, ONERA.

OFFICE NATIONAL D'ETUDES ET DE RECHERCHES AEROSPATIALES (ONERA) Toulouse, France Speaker: Fabio Milani, IDS

H2020 EPICEA PUBLIC WORKSHOP 13 JUNE 2019

ELECTROMAGNETIC PLATFORM FOR LIGHTWEIGHT INTEGRATION/INSTALLATION OF ELECTRICAL SYSTEMS IN COMPOSITE ELECTRICAL AIRCRAFT

MOCK-UP CAD MODEL PRESENTATION

Items updated

  • Bulkheads
  • Antenna holes

Items added

  • Caps
  • Braids between caps and

HCR and HSG beams

  • Composite floors
  • Vertical frames and

related grounding braids

  • Antenna grounding

braids (to vertical frames)

13 June 2019 EPICEA Public Workshop 2

SIMULATION STARTING CAD MODEL (BA)

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Changes applied by IDS

  • Inclusion of the missing parts in the original

CAD model and update of some original items

  • 2 metal caps + braids to SG and CR structures
  • 2 vertical metal frames + braids to side composite

floors

  • 2 sides composite floors
  • Structural braids for CR units
  • 2 modified bulkheads
  • Antenna grounding braids
  • Antenna holes (new position with respect to the
  • riginal CAD model)
  • Cable routes according latest topology provided

13 June 2019 EPICEA Public Workshop 3

SIMULATION CAD MODEL UPGRADE

OVERVIEW

13 June 2019 EPICEA Public Workshop 4

SIMULATION CAD MODEL UPGRADE

CLOSE UP

Vertical frames Bulkhead CR units braid Vertical frames braid Composite panel CR braid CS braid

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13 June 2019 EPICEA Public Workshop 5

SIMULATION CAD MODEL UPGRADE

CLOSE UP

Added VSG, side composite panels and connections between side panels and VSG

13 June 2019 EPICEA Public Workshop 6

SIMULATION CAD MODEL UPGRADE

CLOSE UP ON BEAMS BRAIDS

Added braids between caps and HCR and HSG beams Current flow Bonding

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13 June 2019 EPICEA Public Workshop 7

SIMULATION CAD MODEL UPGRADE

CLOSE UP ON BULKHEAD

Removed part of the bulkheads Added connection between HCR beams and bulkheads

13 June 2019 EPICEA Public Workshop 8

SIMULATION CAD MODEL UPGRADE

UNITS GROUNDING

Modified brackets to ensure galvanic / not galvanic connection Analyzed config:

  • SG units connected to SG

beam through the bottom face of the unit box

  • CR units floating w.r.t. CR

beam, grounded through braids to SG beams

Added/changed antennas holes and added braids connected to vertical frames

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13 June 2019 EPICEA Public Workshop 9

SIMULATION CAD MODEL UPGRADE

HARNESS ROUTE

Harness update in accordance to latest topological models

  • Distance from the underneath metal

plate (2cm)

13 June 2019 EPICEA Public Workshop 10

Ideal configuration settings

SIMULATION CAD MODEL UPGRADE

FURTHER LAYOUT INFO

2mm Al 5mm 70000 S/m 5mm Al Al Al 2mm Al σAL = 36.9⋅106 S/m 3mm CFRP σCFRP = 70⋅103 S/m 2mm Al 3mm Diam. Al 1mm diam. Cu 2mm Al 3mm AL

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THANK YOU FOR YOUR ATTENTION! ANY QUESTION?

13 June 2019 EPICEA Public Workshop 11 This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No

  • 689007. This document and its contents remain the property of the beneficiaries of the EPICEA Consortium and may not be distributed or

reproduced without the express written approval of the EPICEA Coordinator, ONERA. 13 June 2019 EPICEA Public Workshop 12

THANK YOU