GG2L GREEN GAS TO LIQUID INDUSTRIAL PRODUCTION OF GREEN FUEL FOR - - PowerPoint PPT Presentation

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GG2L GREEN GAS TO LIQUID INDUSTRIAL PRODUCTION OF GREEN FUEL FOR - - PowerPoint PPT Presentation

GG2L GREEN GAS TO LIQUID INDUSTRIAL PRODUCTION OF GREEN FUEL FOR THE AVIATION INDUSTRY PHASE 1 PROOF OF CONCEPT CONSTRUCTION OF A 10 BPDGREEN-GAS-TO-LIQUID (GG2L) FACILITY FOR THE PRODUCTION OF SUSTAINABLE AVIATION FUEL (SAF)


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„Power-to-X“ Green-Gas-to-Liquid – GG2L

GG2L – GREEN GAS TO LIQUID

INDUSTRIAL PRODUCTION OF GREEN FUEL FOR THE AVIATION INDUSTRY

PHASE 1 – PROOF OF CONCEPT CONSTRUCTION OF A 10 BPDGREEN-GAS-TO-LIQUID (GG2L) FACILITY FOR THE PRODUCTION OF SUSTAINABLE AVIATION FUEL (SAF) PRESENTATION AT HANNOVER MESSE 25 APRIL 2018

  • DR. RÜDIGER SCHWARZ, MANAGING DIRECTOR CCS/ALF

Hannover 25/04/2018

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„Power-to-X“ Green-Gas-to-Liquid – GG2L

CONTINUED GROWTH OF AVIATION MARKET

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  • Air traffic will continue to grow by annually

4.7 per cent over the coming 20 years

  • Airbus: 6,000 new orders (01/2016)
  • Annual kerosene demand is expected to

rise by 3 – 3.5 per cent

  • Aviation sector depends on crude oil
  • Crude oil is a scarce commodity

 Reliable and cost-effective provision of crude oil based jet fuels: will become more difficult in the future  Strategic reorientation: long-term disassociation of the aviation industry from crude oil  New foundation: alternative fuels

Source: International Civil Aviation Organisation

Kerosene consumption is expected to quadruple by 2050

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„Power-to-X“ Green-Gas-to-Liquid – GG2L

PRICE DEVELOPMENT I

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It is difficult to obtain accurate predictions on the evolution of the oil price for a period of more than one year. However, all the experts agree that the world economy will be burdened by a pronounced price increase.

Source: www.iata.org Source: World Bank

World Bank forecast:

  • il price development until 2025

Price development of jet fuel and crude oil from 2011 to 2018

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„Power-to-X“ Green-Gas-to-Liquid – GG2L

PRICE DEVELOPMENT II

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Source: www.dual-h.com

Why does the fall in prices for refinery products not fully reflect the oil price decrease?

  • The world refinery capacity is limited and

grows by 0.6 per cent a year only

  • Consumption of refinery products is

annually growing by 1.7 per cent

  • In addition, stricter environmental

requirements reduce the output of older refineries Development of spot market prices for gasoline, diesel, jet fuel and crude oil (Brent)

Crude oil price in right scale, product prices as difference in left scale

Why do capacities not grow to meet the growing demand?

  • Refinery margins fell from 10 USD/barrel to 5 USD/barrel during the last decade
  • This price erosion, further aggravated by the drop of crude oil prices, makes investments in new

refineries unattractive

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„Power-to-X“ Green-Gas-to-Liquid – GG2L

CLIMATE PROTECTION REQUIREMENTS

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The „Paris Agreement“ of the 21. United Nations Climate Change Conference (COP21) and its ambitious climate protection targets put even more pressure on the need for the development of alternative and environmentally friendly fuels. Target: carbon-neutral growth (not decarbonisation)

Article 2.1 “This Agreement, in enhancing the implementation of the Convention, including its objective, aims to strengthen the global response to the threat of climate change, in the context of sustainable development and efforts to eradicate poverty, including by: a) Holding the increase in the global average temperature to well below 2 °C above pre-industrial levels and to pursue efforts to limit the temperature increase to 1.5 °C above pre-industrial levels, recognizing that this would significantly reduce the risks and impacts

  • f climate change;”

Article 4.1 “In order to achieve the long-term temperature goal set out in Article 2, Parties aim to reach global peaking of greenhouse gas emissions as soon as possible, recognizing that peaking will take longer for developing country Parties, and to undertake rapid reductions thereafter in accordance with best available science, so as to achieve a balance between anthropogenic emissions by sources and removals by sinks of greenhouse gases in the second half of this century, on the basis of equity, and in the context of sustainable development and efforts to eradicate poverty.” Article 5.1 “Parties should take action to conserve and enhance, as appropriate, sinks and reservoirs of greenhouse gases as referred to in Article 4, ….”

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„Power-to-X“ Green-Gas-to-Liquid – GG2L

POTENTIAL FOR ALTERNATIVE AVIATION FUELS

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IATA actions for reduction of CO2 emissions - 1: more efficient fuels by 2020; 2: stabilization of net emissions by CO2-neutral growth; 3: halving CO2 emissions by 2050 on basis of 2005 (ATAG, Air Transport Action Group, 2013, p. 2)

  • The international aviation industry

(IATA) has agreed on ambitious goals for climate protection:

  • from 2020 onwards carbon

neutral growth

  • to reduce the CO2 emissions by

50% by the year 2050 (basis year 2005)

  • This goal will be achieved by:
  • using more efficient engines
  • ptimization of traffic logistics and
  • mainly by the use of alternative

fuels (blue area in Figure)

  • As a result of this agreement the demand for clean fuels has been increased significantly
  • The increasing demand for alternative fuels led to rising R&D activities e.g.: Deutsche Lufthansa,

German Aerospace Centre (DLR), Airbus Group, U.S. Department of Defense (DoD)

  • The „Aviation Initiative for Renewable Energy in Germany e. V.“ (aireg) was founded in 2011 in
  • rder to support the development and use of alternative aviation fuels
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„Power-to-X“ Green-Gas-to-Liquid – GG2L

SPK – A NEW FUEL

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  • Proven technology: based on the Fischer-Tropsch

synthesis (FT) – developed in Germany in 1923 – fuels can be produced from carbon sources: „Carbon-to-Liquid“ (CtL), but

  • Innovation in technology and product

development has been made outside Europe during the last 20 years

  • Technology leadership: Republic of South Africa‘s

SASOL and accompanying R&D landscape

  • Worldwide use: production of fuels (diesel,

gasoline, kerosene), wax, fertilizer, chemical raw materials for the chemical industry

  • Biogas, natural gas and bio-methane from the

German gas pool can be used for SPK

  • New CCS+U technologies allow coal to be used as

raw material: possibility to make the best economic use of CO2 (inter alia enhanced oil recovery, production of methanol and other raw materials for the chemical industry)

  • Lignite coal as native resource: span of more than

250 years and inexpensive and reliable

  • Pricing: regardless of worldwide oil price

evolution

  • Clean Fuel: fewer emissions of sulphur and

nitrogen oxides as well as CO2 when burnt

  • Efficient Fuel: longer maintenance intervals and

turbine operation times SPK – Synthetic Paraffinic Kerosene = drop-in fuel for the aviation industry

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ADVANTAGES OF SYNTHETIC FUELS

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Fully synthetic kerosene SASOL Source: Presentation by Manfred Aigner, 30.11.2015 – Chancen von synthetischen Treibstoffen

Short-term: drop-in fuels already certified 1. Technical performance can be increased 2. Harmful substances can be reduced a. Double climate effects: CO2 and soot particulates b. Health effects around airports Proof: DLR Project ECLIF 1. ECLIF – Emission and Climate Impact of Alternative Fuels 2. Soot particulate reduction by up to 50 per cent depending on aromatic content and structure Long-term: Near drop-in fuels with modified specifications 1. Further increase of technical performance: range, ignition capability, anti-freeze, thermal stability 2. Further massive reduction of sooth, sulphur and CO2 3. Development of an ideal Boutique Fuel 4. High-efficiency engines with extremely low levels of harmful emissions can be developed Research must pave the way – quite a special opportunity for Germany DLR – measurement flight confirms Clean Fuel properties of synthetically manufactured fuels

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„Power-to-X“ Green-Gas-to-Liquid – GG2L

SYNTHETIC KEROSENE – OVER 2,000 COMMERCIAL FLIGHTS*

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In September 2010, Sasol took the world’s first fully synthetic jet fuel flight

(http://visfinger.blogspot.de/2010/09/sa-with-another-first.html)

“… by 2025 to have 70% of our aviation fuel coming from coal-based sources”, M. Aimone, the US Air Force ass. dep. chief of staff for logistics.

(http://www.ausairpower.net/APA-USAF-SynFuels.html)

January 2013 - Qatar Airways and Shell introduced a new synthetic jet fuel

(http://www.qatarairways.com/sg/en/csr-fuels.page) * http://www.bdl.aero/download/2139/10_alternative-kraftstoffe_roetger_iata_tisch-10_bdl- klimaschutz.pdf and http://www.iata.org/whatwedo/environment/Documents/safr-1-2015.pdf

DLR test flight with alternative fuels

(http://www.dlr.de/dlr/en/desktopdefault.aspx/tabid-10081 /151_read-15388/#/gallery/20878)

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„Power-to-X“ Green-Gas-to-Liquid – GG2L

PROJECT ORGANISATION – TEAM

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▪ Dr Brendon Hausberger Technical Project Director Managing Director Holland & Hausberger (Pty) Ltd, Johannesburg ▪ Dr Erhard Tschirner

  • Dr. Ralf Boback

Technical Team Project team: ▪ Dr Rüdiger Schwarz Project Director Managing Director CCS GmbH, ALF Advanced Liquid Fuel UG ▪ Axel Juch Project Manager Director CCS GmbH CCS GmbH and Holland & Hausberger (Pty) Ltd jointly established the Germany-based Advanced Liquid Fuel (ALF) company to cover the international market in 2016.

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PROJECT ORGANISATION – PARTNERS

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  • 3B Energie
  • 4Terra Smart Solutions
  • aireg - Aviation Initiative for Renewable Energy in Germany e.V.
  • CFB-Aircraft
  • Clausthaler Umwelttechnik Forschungszentrum
  • H5-Energy
  • Land Niedersachsen
  • LIKAT Leibniz-Institut für Katalyse e. V.
  • SOWAREEN Solutions AG

Golden Nest plant in China. Construction: MAN Diesel & Turbo. Design: H&H.

Demonstration plant

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PROJECT GG2L – GREEN GAS TO LIQUID

  • aireg member CCS has got firm support by the State of Lower Saxony for the

construction of a pilot plant of bio-methan based GtL-FT green Jetfuel.

  • This pilot plant may be the catalyst for Germany‘s first step towards a continous supply
  • f green jetfuel.
  • Production of green fuel and green basic chemicals based on biogas
  • Site of facility: Province of Lower Saxony, Germany
  • Start of production: May 2019
  • Capacity: 10 bpd (1.500 l/d) FT-product
  • Offtake of complete production secured
  • Feedstock: standard biogas plant

Potential: 8.000 biogas plants in Germany alone

12 Hannover 25/04/2018

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„Power-to-X“ Green-Gas-to-Liquid – GG2L

GG2L – TECHNOLOGY PATHWAY

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Feedstock preparation Gas clean-up and Syngas production Fischer-Tropsch- Synthesis Product up- grading and distribution

Diesel Wax Kerosene

  • Synthesis
  • Product generation
  • Product beneficiation
  • Gas clean-up
  • Reforming
  • Syngas

generation Chemicals

  • Improving carbon cycle economy
  • Bio-Economy Value chain development
  • Production of

raw biogas

Hannover 25/04/2018

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„Power-to-X“ Green-Gas-to-Liquid – GG2L

INNOVATIONS OF THE ALF-FT-TECHNOLOGY I

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  • Modular technology platform: variability options

concerning the number and the arrangement of tubular reactors allow increased user flexibility for decentralised and centralised use

  • The modular design allows ideal adjustment to the capacity
  • f decentralised e-CO2 sources, too
  • Newly developed Fe-catalyst (key of ALF technology). It is

characterised by high product selectivity, high shift properties (particularly important for CO2 based synthetic gas), low CH4 formation rate, increased aromatics content, longer operating times and low overall material costs

  • Once-through operation: together with tiered Syncrude

separation it guaranties a higher drop-in kerosene yield of up to 70 per cent

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„Power-to-X“ Green-Gas-to-Liquid – GG2L

INNOVATIONS OF THE ALF-FT-TECHNOLOGY II

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  • High load flexibility and product quality
  • Process control/upscaling: The ALF technology generates the required regeneration heat which

is indispensable for the separation of e-CO2 from air and f-CO2 in a large scale refinery

  • peration. The attachment – including integrated infrastructure – to a large scale refinery

substantially reduces capital investment expenditures and operating costs as compared to a stand alone facility.

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„Power-to-X“ Green-Gas-to-Liquid – GG2L

KEY FEATURES OF THE 10 BPD FACILITY

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  • Business Case

 CAPEX + OPEX: 10 Mio. EUR (2 years)  Revenue scenario 1: after Proof of Concept generation of licensing income per barrel installed capacity of the industrial plant  Revenue scenario 2: continued cost-effective

  • peration of the plant with the focus on FT wax for

the chemical-pharmaceutical industry  Revenue scenario 3: sale to major R&D facilities (EOI have been received)  Revenue scenario 4: Industrial rollout, micro-bio- refineries.

  • Surface area: 2,000 m²
  • Height:

14 m

  • Input:

 Biogas

  • r

 Natural gas (chemical + thermal use)

  • r

 Syngas

  • r

 CO2+ H2  Coke gas

 or

 Coal  Water

  • Electricity generation
  • Standard connections

Semi-industrial SPK plant as phase 1 – Proof of Concept

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„Power-to-X“ Green-Gas-to-Liquid – GG2L

CONTACT DETAILS – CCS GMBH / ALF UG

Project Director Dr Rüdiger Schwarz E-Mail: schwarz@clean-carbon-solutions.org Phone: +49 30 88 71 73 500 Mobile: +49 160 718 41 01 Project Manager Axel Juch E-Mail: a.juch@clean-carbon-solutions.org Phone: +49 30 88 71 73 502 Mobile: +49 160 718 41 20

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www.ccs-greenenergy.com