Fusion Nothing But The Truth Fusion Orbotech s True Commitment To - - PowerPoint PPT Presentation

Fusion Nothing But The Truth

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Spiron

Overall Performance

Discovery 6/8

Fusion

Discovery 8xxx Discovery 9000

Fusion

Orbotech’s True Commitment To The PCB Industry

2004 2005 2006

£ AOI – Invented by Orbotech 25 years ago

2008 2010 2007 2009 2011

£ Discovery – launched in 2004, sold more than 2,000 units £ Fusion – launch in 2010, with the Multi-Image Technology

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PCB Makers Face higher Challenges

£ Higher Needed Capabilities

¤ Line / Space Miniaturization ¤ HDI Layers Increase

£ Higher Needed Efficiency

¤ Raw Materials Costs Increase ¤ Labor Costs & Turnover Increase

Fusion

Addresses PCB Production True Challenges

Fusion creates a true revolution in PCB inspection with unparallel detection accuracy and overall performance for maximum PCB production efficiency

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£ True Technology

¤ 4 Registered Patents

£ True Enabling Capabilities

¤ All-round product

£ True Value to PCB Makers

¤ Maximize your bottom line

Technology

Multi Image Optical Head Smart Setup Vacuum Table

• Fusion. Nothing But The Truth.

Capabilities

Detection Accuracy Intuitive Operation Performance Running Cost Saving

Value

Productivity Yield Enabling Tech Ease of Use

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True Detection Accuracy True Performance True Running Cost Saving True Intuitive Operation

• Fusion. Nothing But The Truth.

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True Detection Accuracy True Performance True Running Cost Savings True Intuitive Operation

• Fusion. Nothing But The Truth.

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£ Super-power custom made illumination

module

¤ Includes multiple independent illumination

sources £ Innovative light diffusing lens

¤ State-of-the-art light concentrator and

• ptimizer

¤ Dome-shaped, wide-angle light coverage

£ Specially-designed image capturing lens £ Larger, faster and more sensitive CCD

camera

Fusion – Optical Head Technology

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£ Challenge

¤ Increasing detection accuracy by breaking the traditional trade off

between detection and false alarms £ Solution

¤ Acquiring and analyzing multiple independent images

Fusion – Multi-Image Technology

Revolutionary Results in PCB Inspection

Different wave lengths Different light angles

The Result – Revealing Details Unseen Before

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£ Fusion simultaneously inspects each PCB panel under different

lights and from different angles

¤ Each illumination source provides different detection and FA

performance

¤ Combining the results reveals information that cannot be detected

using any single image £ Illumination sources

¤ Different wave lengths accurately classifies materials such as copper,

• xidized copper, contamination, dirt, particles, laminate and others

¤ Different illumination angles reveals the patterning features and defects

geometry

Fusion – Multi-Image Technology

Revolutionary Results in PCB Inspection

The Result – True Detection Accuracy

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Fusion – Multi-Image Technology

Revealing Details Unseen By Other Systems

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Fusion – Multi-Image Technology

Is It Protrusion or Dust? Multi-Image Reveals The Truth

Microscope Image Channel 1 Channel 2

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Fusion – Multi-Image Technology

Is It Dish-Down or Oxidation? Multi-Image Reveals The Truth

Microscope Image Channel 1 Channel 2

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Fusion – Multi-Image Technology

Is It Nick or Oxidation? Multi-Image Reveals The Truth

Microscope Image Channel 1 Channel 2

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Fusion – Multi-Image Technology

Is It Nick or Dust? Multi-Image Reveals The Truth

Microscope Image Channel 1 Channel 2

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Dish down Connection Protrusion& Fine Short Covered copper

Fusion – Multi-Image Technology

Superb detection of the finest features

Superb detection enabled by

£ Superior image acquisition with Innovative

• ptical head

£ Revolutionary analysis with multi image

technology

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Fusion – Widest Range of Materials

Inspect Every Job

OL panel – 2 laminates Channel 1 Channel 2 Microscope Image Channel 1 Channel 2

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£ Successful field trials in 5 leading PCB makers in the Pacific

¤ Major FA reduction of 70% and above ¤ Significant detection improvement Average F/A Reduction Detection Improvement

Fusion – True Detection Accuracy

Excellent Results in Industry Leading Productions

68 74 47 70 81 63 55 70 10 20 30 40 50 60 70 80 90 Customer A (SEA) Jan-Mar/10 Customer B (TW) Apr-Jun/10 Customer C (TW) Jul-Aug/10 Customer D (KR) Jul-Aug/10 Customer E (CH) Sep-Oct/10 % Outers Inners

15 22 18 10 6 20 20 10 20 30

%

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True Detection Accuracy True Performance True Running Cost Savings True Intuitive Operation

• Fusion. Nothing But The Truth.

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Fusion – Smart Setup

From “Push-to-Scan” to Smart Setup

Push-to-Scan

Job-independent setup process automation

£ Guided completion of

missing parameters

£ Auto etch calculation £ Auto optical adjustment £ Auto alignment

Smart-Setup

Job-specific setup process automation

£ Auto classification into

defect groups

£ Visual categorization £ Auto generation of setup

parameters

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Total Defects £ Complex

¤ Mastering numerous parameters require highly

trained AOI experts that speak the “AOI language” £ Time Consuming

¤ Iterative trial-and-error process

£ Sub Optimal results

¤ The process ends once the setup is adequate,

while parameters are not accurately set

Fusion – Smart Setup

Trial-and-Error Process Using traditional AOI

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£ Intuitive

¤ Visual categorization of true and false defects

£ Short

¤ A single cycle process (non-iterative)

£ Optimal

¤ Automatic and accurate generation of all

setup parameters Total Defects

Fusion – Smart Setup

Single Cycle Process Using Smart Setup

Group 1 Group 2

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Nominal line 2 Nominal line 1 Circular Pad Drill P&G Pad 2 Pad 1 Pad 3

£ Smart setup is enabled by Orbotech’s field-proven panel

understanding technology (SIP Technology)

£ For classifying all PCB features

¤ Future drills ¤ Drill layers ¤ Solder mask layers

Fusion – Smart Setup

Enabled by Panel Understanding Technology

Panel Understanding is Crucial for Correct Defect Classification

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£ Intuitive è Shorter training time £ Short è Higher effective throughput £ Optimal è Higher detection accuracy

7 12 3 6 5 10 2 4 6 8 10 12 Customer A Customer B Customer C

Fusion Other AOI

Fusion – Smart Setup

Intuitive, Short, Optimal

Average setup time

For batch of 120 panels at 3mil 5 minutes difference equals to 15% throughput

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True Detection Accuracy True Performance True Running Cost Savings True Intuitive Operation

• Fusion. Nothing But The Truth.

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Fusion

High Resolution At High Throughput

Fusion 20 Fusion 22 Res (mil) 1.2 (30µm) 1.0 (25µm) 1.0mil (25µm) 1.2mil (30µm) 1.5mil (37.5µm) 2.0mil (50µm) 3.0mil (75µm) 4.0mil (100µm) N/A 110 150 180 210 220 105 120 175 200 220 240

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£ Patented vacuum mask

dynamically fits to 5 predefined standard panel sizes

¤ 16” x 21” ¤ 18” x 24” ¤ 21” x 24” ¤ Eliminate the need for taping

panels £ Blocks uncovered vacuum holes

¤ Optimal vacuum efficiency for firm

grip of bent and thin panels £ Can be easily replaced

¤ Protects the table from permanent

scratches

¤ 24” x 26” ¤ 26” x 30”

Fusion – Innovative Vacuum Table

Optimal Vacuum Efficiency

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£ New concept design enables online

verification

¤ Fast and easy access to the defect area ¤ 4 configurable verification buttons ¤ Dedicated user interface

£ Clear value

¤ Lower handling damages ¤ Support flip mode and automation

Fusion – Online Verification

Reduces Panel Handling

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True Detection Accuracy True Performance True Running Cost Savings True Intuitive Operation

• Fusion. Nothing But The Truth.

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£ Designed for Running cost saving

¤ Lower power consumption ¤ Almost zero air consumption ¤ No lamps (service includes illumination) ¤ Lower floor space ¤ Reduced verification operations

Fusion Value Proposition

Lowest running cost

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The Value of Yield Improvement Using Fusion’s Excellent Detection Accuracy

$0 $100,000 $200,000 $300,000 $400,000 $500,000 $600,000 $700,000 0.50% 0.75% 1.00% 1.25% 1.50% 1.75% 2.00% 2.25% 2.50% 2.75% 3.00% Yield improvement Value of saving $8 PCB $4 PCB $2 PCB

Annual value of lower scrap saving (percentage of yield improvement)

(Assumptions: 2 true defects per panel, L/S 2mil)

0.5% of yield improvement, for $4 PCBs, saves $54,000 every year

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0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 VRS ratio difference (1+x) Annual OPEX saving ($K) $20,000 $10,000 $5,000

The Value of Verification Minimization Using Fusion’s Excellent Detection Accuracy

Annual value of verifications operation saving

Lower VRS ratio saves thousands of dollars every year

Annual labor cost

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£ The following results were provided by a leading PCB maker who

conducted an extensive comparison between Fusion and another AOI

Fusion – Lowest Cost-Per-Scan

Costs Analysis of Leading Customer in China

Average True Defects Average Critical defects (shorts that impact yield) Average F/As Setup time [min] Fusion 3.2 1.00 4.9 5 Competition 2.4 0.98 25.7 15 36% 2%

• 81%
• 67%

Bottom line – ROI on Fusion premium price < 1 year

Total Annual Cost of Ownership

$- $50,000 $100,000 $150,000 $200,000 $250,000

Fusion - 22 Competition

Annual mis-detection costs Annual verification operations costs Annual AOI operations costs Annual capital costs (Depreciation)

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Productivity

§

Significant F/A reduction

(Multi image) §

Shorter Setup and training Time

(Smart Setup) §

Increased T/P

§

Minimum running cost

(no bulbs, lower power and floor space)

Enabling Technologies

§

Finer L/S Resolution

(1mil) §

Advanced & Niche Materials

(New Vacuum table, Multi image)

Ease of Use

§

Intuitive Operation

(Smart setup) §

Online Verification

(Short distance to panel)

Fusion – True Value

Maximizes your bottom line

Yield

§

Higher Detection Level

(Multi image) §

Lower Handling Damages

(Online verification)

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Thank You!