Fusion Nothing But The Truth
Fusion Orbotech ’ s True Commitment To The PCB Industry Overall Fusion Performance Discovery 9000 Discovery 8xxx Discovery 6/8 £ Fusion – launch in 2010, with the Multi-Image Technology Spiron £ Discovery – launched in 2004, sold more than 2,000 units £ AOI – Invented by Orbotech 25 years ago 2004 2005 2006 2007 2008 2009 2010 2011 PCB Production Solutions Confidential - 2
Fusion Addresses PCB Production True Challenges PCB Makers Face higher Challenges £ Higher Needed Capabilities ¤ Line / Space Miniaturization ¤ HDI Layers Increase £ Higher Needed Efficiency ¤ Raw Materials Costs Increase ¤ Labor Costs & Turnover Increase Fusion creates a true revolution in PCB inspection with unparallel detection accuracy and overall performance for maximum PCB production efficiency PCB Production Solutions Confidential - 3
Fusion. Nothing But The Truth. £ True Technology ¤ 4 Registered Patents £ True Enabling Capabilities ¤ All-round product £ True Value to PCB Makers ¤ Maximize your bottom line Technology Capabilities Multi Image Detection Accuracy Productivity Value Optical Head Intuitive Operation Yield Smart Setup Performance Enabling Tech Vacuum Table Running Cost Saving Ease of Use PCB Production Solutions Confidential - 4
Fusion. Nothing But The Truth. True Detection Accuracy True Intuitive Operation True Performance True Running Cost Saving PCB Production Solutions Confidential - 5
Fusion. Nothing But The Truth. True Detection Accuracy True Intuitive Operation True Performance True Running Cost Savings PCB Production Solutions Confidential - 6
Fusion – Optical Head Technology £ Super-power custom made illumination module ¤ Includes multiple independent illumination sources £ Innovative light diffusing lens ¤ State-of-the-art light concentrator and optimizer ¤ Dome-shaped, wide-angle light coverage £ Specially-designed image capturing lens £ Larger, faster and more sensitive CCD camera PCB Production Solutions Confidential - 7
Fusion – Multi-Image Technology Revolutionary Results in PCB Inspection £ Challenge ¤ Increasing detection accuracy by breaking the traditional trade off between detection and false alarms £ Solution ¤ Acquiring and analyzing multiple independent images Different light angles Different wave lengths The Result – Revealing Details Unseen Before PCB Production Solutions Confidential - 8
Fusion – Multi-Image Technology Revolutionary Results in PCB Inspection £ Fusion simultaneously inspects each PCB panel under different lights and from different angles ¤ Each illumination source provides different detection and FA performance ¤ Combining the results reveals information that cannot be detected using any single image £ Illumination sources ¤ Different wave lengths accurately classifies materials such as copper, oxidized copper, contamination, dirt, particles, laminate and others ¤ Different illumination angles reveals the patterning features and defects geometry The Result – True Detection Accuracy PCB Production Solutions Confidential - 9
Fusion – Multi-Image Technology Revealing Details Unseen By Other Systems PCB Production Solutions Confidential - 10
Fusion – Multi-Image Technology Is It Protrusion or Dust? Multi-Image Reveals The Truth Channel 2 Microscope Image Channel 1 PCB Production Solutions Confidential - 11
Fusion – Multi-Image Technology Is It Dish-Down or Oxidation? Multi-Image Reveals The Truth Channel 2 Microscope Image Channel 1 PCB Production Solutions Confidential - 12
Fusion – Multi-Image Technology Is It Nick or Oxidation? Multi-Image Reveals The Truth Channel 2 Microscope Image Channel 1 PCB Production Solutions Confidential - 13
Fusion – Multi-Image Technology Is It Nick or Dust? Multi-Image Reveals The Truth Microscope Image Channel 2 Channel 1 PCB Production Solutions Confidential - 14
Fusion – Multi-Image Technology Superb detection of the finest features Dish down Connection Protrusion& Fine Short Covered copper Superb detection enabled by £ Superior image acquisition with Innovative optical head £ Revolutionary analysis with multi image technology PCB Production Solutions Confidential - 15
Fusion – Widest Range of Materials Inspect Every Job Microscope Image Channel 1 Channel 2 OL panel – 2 laminates Channel 1 Channel 2 PCB Production Solutions Confidential - 16
Fusion – True Detection Accuracy Excellent Results in Industry Leading Productions £ Successful field trials in 5 leading PCB makers in the Pacific ¤ Major FA reduction of 70% and above ¤ Significant detection improvement 90 81 74 80 Average F/A 70 70 68 63 70 Reduction 55 60 47 Outers 50 % Inners 40 30 20 10 0 Customer A Customer B Customer C Customer D Customer E (SEA) (TW) (TW) (KR) (CH) Jan-Mar/10 Apr-Jun/10 Jul-Aug/10 Jul-Aug/10 Sep-Oct/10 Improvement Detection 30 22 20 18 15 20 10 % 20 6 10 0 0 PCB Production Solutions Confidential - 17
Fusion. Nothing But The Truth. True Detection Accuracy True Intuitive Operation True Performance True Running Cost Savings PCB Production Solutions Confidential - 18
Fusion – Smart Setup From “ Push-to-Scan ” to Smart Setup Push-to-Scan Smart-Setup Job-independent Job-specific setup process automation setup process automation £ Guided completion of £ Auto classification into missing parameters defect groups £ Auto etch calculation £ Visual categorization £ Auto optical adjustment £ Auto generation of setup parameters £ Auto alignment PCB Production Solutions Confidential - 19
Fusion – Smart Setup Trial-and-Error Process Using traditional AOI £ Complex ¤ Mastering numerous parameters require highly trained AOI experts that speak the “AOI language” Total Defects £ Time Consuming ¤ Iterative trial-and-error process £ Sub Optimal results ¤ The process ends once the setup is adequate, while parameters are not accurately set PCB Production Solutions Confidential - 20 20
Fusion – Smart Setup Single Cycle Process Using Smart Setup Group 1 Group 2 £ Intuitive ¤ Visual categorization of true and false defects Total Defects £ Short ¤ A single cycle process (non-iterative) £ Optimal ¤ Automatic and accurate generation of all setup parameters PCB Production Solutions Confidential - 21 21
Fusion – Smart Setup Enabled by Panel Understanding Technology £ Smart setup is enabled by Orbotech ’ s field-proven panel understanding technology (SIP Technology) Nominal line 1 P&G Drill £ For classifying all PCB features Pad 2 ¤ Future drills Pad 1 ¤ Drill layers Pad 3 ¤ Solder mask layers Nominal line 2 Circular Pad Panel Understanding is Crucial for Correct Defect Classification PCB Production Solutions Confidential - 22
Fusion – Smart Setup Intuitive, Short, Optimal £ Intuitive è Shorter training time £ Short è Higher effective throughput £ Optimal è Higher detection accuracy 12 12 10 10 Average setup time 8 7 Fusion 6 Other AOI 6 5 4 3 2 0 Customer A Customer B Customer C For batch of 120 panels at 3mil 5 minutes difference equals to 15% throughput PCB Production Solutions Confidential - 23
Fusion. Nothing But The Truth. True Detection Accuracy True Intuitive Operation True Performance True Running Cost Savings PCB Production Solutions Confidential - 24
Fusion High Resolution At High Throughput Fusion 20 Fusion 22 Res (mil) 1.2 (30µm) 1.0 (25µm) 1.0mil (25µm) N/A 105 1.2mil (30µm) 110 120 1.5mil (37.5µm) 150 175 2.0mil (50µm) 180 200 3.0mil (75µm) 210 220 4.0mil (100µm) 220 240 PCB Production Solutions Confidential - 25
Fusion – Innovative Vacuum Table Optimal Vacuum Efficiency £ Patented vacuum mask dynamically fits to 5 predefined standard panel sizes ¤ 16” x 21” ¤ 24 ” x 26 ” ¤ 18” x 24” ¤ 26 ” x 30 ” ¤ 21” x 24” ¤ Eliminate the need for taping panels £ Blocks uncovered vacuum holes ¤ Optimal vacuum efficiency for firm grip of bent and thin panels £ Can be easily replaced ¤ Protects the table from permanent scratches PCB Production Solutions Confidential - 26
Fusion – Online Verification Reduces Panel Handling £ New concept design enables online verification ¤ Fast and easy access to the defect area ¤ 4 configurable verification buttons ¤ Dedicated user interface £ Clear value ¤ Lower handling damages ¤ Support flip mode and automation PCB Production Solutions Confidential - 27
Fusion. Nothing But The Truth. True Detection Accuracy True Intuitive Operation True Performance True Running Cost Savings PCB Production Solutions Confidential - 28
Fusion Value Proposition Lowest running cost £ Designed for Running cost saving ¤ Lower power consumption ¤ Almost zero air consumption ¤ No lamps (service includes illumination) ¤ Lower floor space ¤ Reduced verification operations PCB Production Solutions Confidential - 29
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