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1 Enhancing Concrete Formulations for Additive Manufacturing 2 Introduction 3 Motivation 4 Project Progression 5 Performance Goals 6 Experimental Method 7 Technical Approach 8 Experimental Approach 9 Design of


  1. 1 Enhancing Concrete Formulations for Additive Manufacturing

  2. 2 Introduction

  3. 3 Motivation

  4. 4 Project Progression

  5. 5 Performance Goals

  6. 6 Experimental Method

  7. 7 Technical Approach σ σ ε σ ε

  8. 8 Experimental Approach

  9. 9 Design of Experiments ● ● o o ●

  10. 14 Prototype Fabrication ● ● ●

  11. 15 Prototype Assembly ● ● ●

  12. 10 Facilities ● ● ● ●

  13. 16 Prototype Testing ● ● Zhou et al. ● ●

  14. 11 ANSYS Fluent Simulation ● o  o o

  15. 12 ANSYS Fluent Simulation (cont.) ● Discrete Phase Model (DPM) o Allows for multiple fluid and particulate phases o Fluid phase (i.e. the cement) is modeled as a Newtonian fluid o Aggregate (sand) and entrained air bubbles both modeled as inert particle injections Sand - 500 μ m diameter  Air bubbles - 1mm diameter 

  16. 13 Results

  17. 19 ANSYS Fluent Simulation ● o o o Time (1/10 seconds)

  18. 17 Prototype Results Fiber Aggregate Results Sand Aggregate Results

  19. 18 Prototype Results (cont.) Different Mixing Times

  20. 20 Timeline

  21. 21 Budget

  22. 22 Scale-Up Cost Analysis ● ● o o o o

  23. 23 Current 3D Concrete Printers ● ● ●

  24. 24 Future Work ● o    ● o o o

  25. 25 Questions?

  26. 26 References

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