FAG VarioSense Bearing Mechatronics Schaeffler Technologies AG - - PowerPoint PPT Presentation

▶

Jan 06, 2023 22 likes •158 views

FAG VarioSense Bearing Mechatronics Schaeffler Technologies AG & Co. KG Introduction Motivation Load Global trend to Sensorizing Vibration/ Intelligent and interconnected industrial facilities Displacement Acceleration

SLIDE 1

FAG VarioSense Bearing

Mechatronics Schaeffler Technologies AG & Co. KG

SLIDE 2

Global trend to Sensorizing  Intelligent and interconnected industrial facilities  Information of the operating condition  Demand for information for self-controlling processes Digitalization / IoT  Smart sensors are Enabler for digitalization / IoT  Sensor data are the key to new services

Introduction

Motivation

10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG 2

Process control + digitalization



Rotation speed Direction of rotation Angle Temperature Displacement Vibration/ Acceleration FAG VarioSense Bearing



FAG VarioSense – modular Enabler

Load

SLIDE 3

Technical Product Features

Configuration options

 Standard bearings with excellent mechanical performance  Circular module carrier (cluster)  Width of sensor module: 7mm  No extra radial space needed  Integration of various measurements and parameters possible  Customized sensor configuration  Identical dimensions for all configurations  Easy Plug & Play installation  Tangential/Axial cable output at outer ring  only suitable for stationary

uter ring

Rotation speed Direction of rotation Displacement Temperature Load Angle Vibration measurable parameters:

Customized sensor configuration for simultaneous measurement of various parameters Designed for variable rolling bearing types and sizes

10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG 3 etc.

SLIDE 4

Technical Product Features

10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG 4

Design Interfacebox 1)

 Energy supply  Signal conditioning  Connectivity

1) only required for temperature and/or displacement and/or vibration

Functional modules Rolling bearing Encoder Cluster housing Supporting ring

SLIDE 5

DGBB 62xx (05, 06, 07, 08, 09, 10)

further bearing types and sizes under development

Technical Product Features

10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG 5

Overview

 Rotation speed  Temperature  Displacement  Force  Vibration  Angle Measurement  Energy Harvesting  Radio  …

SLIDE 6

Rotation speed / Direction of rotation  Higher maximum rotational speed 2)  Higher voltage range (4.5 V – 30 V DC) 2)  Narrower phase shift tolerances 2)  Sensor independent of encoder pole pitch  Sensor can be combined with many bearing types and diameters  Operating temperature between - 40 and + 125 °C 2)  A/B Open Collector 24 V DC, Conversion for Speed

Technical Product Features

Rotation speed / Direction of rotation

10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG 6

2) compared to competitor

SLIDE 7

Temperature  Sensing point: PCB / Chip  Temperature measurement range between

40 and + 125 °C

 Operating temperature between

40 and + 125 °C

 Resolution: 0.5 °C

Technical Product Features

Temperature und Displacement / Force

10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG 7

Displacement / Force  Integrated temperature compensation and signal filtering  Accuracy and resolution measurement is application dependent (stiffness, mounting conditions, force directions, bearing type, …)  Operating temperature between - 40 and + 105 °C

Sensing point

SLIDE 8

Technical Product Features

External Interface

10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG 8

External Interface 1)  A/B Open Collector 24 V DC, Conversion for Speed  2 analog outputs (4 - 20 mA)  RS-485 interface  IP67  USB  Interface 12-30 V DC  Cable distance between sensor bearing unit and interface 0.5 m

Dimension: L x W x H: 100 x 65 x 40

1) only required for temperature and displacement / force

SLIDE 9

Competitive Advantages  One bearing provides room for multiple functionalities (displacement / force, temperature)  Mounting space sufficient for several configurations  Wide range of configurations possible Benefits  Standardized Schaeffler bearings as basis  Configure to order from speed, temperature and displacement/force  Wide range of possible applications can be covered  Plug & Play solution  Enabler for IoT  Exchangeability with market standard  Expandable to further sensing needs  Schaeffler as your system supplier for sensorized bearings

Customer Benefits

10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG 9

Main Highlights

SLIDE 10

FAG VarioSense Bearing

Summary

10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG 10

Functional modules Standard bearing Encoder Supporting ring Cluster-housing

FAG VarioSense Bearing

 Configurable  Multiple measurement parameters integrated  Future-proof through functional modules  Standard construction space  Enabler for digitalization Would you like to have more information? Contact us: fag-variosense@schaeffler.com

SLIDE 11

Technical Product Features

10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG 11

Evolution: Spindle Sense

SLIDE 12

Technical Product Features

10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG 12

Evolution: Spindle Sense

SLIDE 13

Technical Product Features

10.03.2017 Mechatronics, Schaeffler Technologies AG & Co. KG 13