ExxonMobil Gas Well Automation Systems. Kevin D. McCain ExxonMobil - - PowerPoint PPT Presentation

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ExxonMobil Gas Well Automation Systems. Kevin D. McCain ExxonMobil - - PowerPoint PPT Presentation

Jan 07, 2023 419 likes •755 views

Gas Well De-Liquification Workshop Adams Mark Hotel, Denver, Colorado March 5 - 7, 2007 ExxonMobil Gas Well Automation Systems. Kevin D. McCain ExxonMobil USP Artificial Lift Automation Coordinator. Tim Jumper ExxonMobil I&E Tech Perryton

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SLIDE 1

Gas Well De-Liquification Workshop

Adams Mark Hotel, Denver, Colorado March 5 - 7, 2007

ExxonMobil Gas Well Automation Systems.

Kevin D. McCain ExxonMobil USP Artificial Lift Automation Coordinator. Tim Jumper ExxonMobil I&E Tech Perryton Field

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SLIDE 2
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 2

ExxonMobil United States Production Organization

ExxonMobil Artificial Lift

  • ExxonMobil operates approximately 14,000 wells

in the United States (onshore).

  • Approximately 7,000 of those wells are gas wells.
  • At some point in time all of these wells may

become Artificial Lift candidates.

  • Present Artificial methods in use to De- Water

gas wells include: Velocity Strings, Foam injection, Plunger Lift, Gas Lift and Rod Pumps.

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SLIDE 3
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 3

ExxonMobil United States Production Organization

ExxonMobil USP Artificial Lift Automation Systems

  • West Texas – XSPOC & ABB Total Flow

Electronic Flow Meters.

  • South Texas – Bristol Electronic Flow Meters &

FBNet.

  • Central and East Texas ABB Total Flow

Electronic Flow Meters.

  • Kansas and Colorado ABB Total Flow Electronic

Flow Meters. Wyoming and North Dakota Fisher Electronic Flow Meters.

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SLIDE 4
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 4

Challenges

  • Facility configurations (Meter Sites 3 to 5 miles from well

sites) Move the meter sites or use radios?

  • Tubingless completions 2 3/8”, 2 7/8” and 3 ½”.
  • 10,000 and 15,000 psi wellheads.
  • Electronic Flow Meter’s / Programmable Logic Controller’s

not standard throughout all field areas (Bristol, ABB Total Flow, Fisher, etc).

  • Facility Logistics (remote sites, no electricity)
  • Standardize automation systems regionally. I.E. XSPOC /

ABB Total flow West Texas, FBnet / Bristol South Texas and ABB Totalflow North / East TX and Kansas

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SLIDE 5
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 5

ABB / Total Flow SCADA

  • WINCCU Plunger Lift Scada systems are built

using the existing ABB Totalflow Electronic flow meter’s.

  • In the Perryton Texas Field ExxonMobil has

approximately 170 plungers operating using ABB Total Flow’s WINNCU as the central plunger lift SCADA System.

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SLIDE 6
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 6

WINCCU Plunger Lift SCADA

LAN / WAN

Field Production Field Office Off Site

Electronic Flow Meter

  • WINCCU
  • Telemetry Server

SQL

Wireless Telemetry

  • Field laptop PCCU

Total Flow XOM Intranet Layer

Reservoir Eng remote read

  • nly access.

A/L Eng full access. Sub Surface

  • Eng. Read

Only access Field office Terminal Office Server

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SLIDE 7
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 7

ELECTRONIC FLOW MEASUREMENT

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SLIDE 8
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 8 250”X250# AMU I/O Module to operate the A & B valves X Series CPU Board

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SLIDE 9
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 9

Meter runs and separator with EFM operated plunger control valves.

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SLIDE 10
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 10

Typical EFM Controlled Plunger Setup using buried cable

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SLIDE 11
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 11

Typical EFM Controlled Plunger Setup Wireless

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SLIDE 12
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 12

Wireless Radio at the Meter Run

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SLIDE 13
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 13

EFM Controlled Pumping Unit and Tank Battery

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SLIDE 14

Gas Well De-Liquification Workshop

Adams Mark Hotel, Denver, Colorado March 5 - 7, 2007

NEW TECHNOLGY

DOWN HOLE CHEMICAL INJECTION AUTOMATION.

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SLIDE 15
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 15

Down Hole Injection System Control.

  • SCADA installed using existing ABB Total Flow

Electronic Flow Meters

  • Provides real time monitoring ,access and

control from field or office

  • Tank levels
  • Pump Rates
  • Low level tank alarm
  • Remote Start / Stop of pump
  • Optimization of chemical based on well response

to chemical injected.

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SLIDE 16
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 16

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SLIDE 17
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 17

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SLIDE 18
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 18

Ferguson Beauregard FBnet Scada (South Texas)

  • Multiple wells flow to one meter site. Meter Site

is 3 to 5 miles from the well.

  • Well site has Ferguson Beauregard PLC with two

radios, one to receive data from the electronic flow meter. One radio to communicate with host control in field office.

  • Meter Site. Bristol electronic flow meter with two

radios one to communicate with meter SCADA system and one to transmit well flow / pressure information from the EFM to the FB Plunger Lift Controller.

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SLIDE 19
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 19

South Texas Plunger Lift SCADA

LAN / WAN

Field Production Field Office Off Site

RTU5000 w/ Auto-Cycle Plunger-Lift Control

Electronic Flow Meter

  • ACP ‘Event’ Client v5.1
  • Telemetry Server

SQL

Wireless Telemetry

  • ACP ‘Mobile’ Client v5.1
  • EFMaintainer – EFM3000

Configurator & Viewer Bristol EFM XOM Intranet Layer

Reservoir Eng remote read

  • nly access.

A/L Eng full access. Sub Surface

  • Eng. Read

Only access Field office Terminal Office Server

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SLIDE 20
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 20

FB Auto Cycle Plus FCU Setup Modbus Setup Parameter Form

Make all changes as Shown here and then Send to the Plunger RTU

30

We need to Experiment With the Seconds Between Scans To find out what Will work the best Both for the Plunger Lift RTU and the Teleflow

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SLIDE 21
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 21

Typical South Texas Well

  • +
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SLIDE 22
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 22

Ferguson Beauregard RTU 5000

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SLIDE 23
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 23

Well site RTU

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SLIDE 24

Gas Well De-Liquification Workshop

Adams Mark Hotel, Denver, Colorado March 5 - 7, 2007

Questions?

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SLIDE 25

Gas Well De-Liquification Workshop

Adams Mark Hotel, Denver, Colorado March 5 - 7, 2007

Wiring Diagrams

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SLIDE 26
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 26

Down hole Chemical Injection SCADA

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SLIDE 27

TCV 2/07/05 New Teleflow Wiring.ppt 27

+

  • +
  • +
  • No Connection

Pwr 1Internal Battery Pwr 2 External Battery/Power 12VDC if Applicable Aux Pwr Out Power to Radio

  • +

DI1.IN DI2.IN DO1.Out Yellow Gnd Gnd 7 8 10 9 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 6 5 4 3 2 1 1 2 DO2.Out Gnd Black CTS Brown DTR DCD Green RTS Blue RXD White Gnd RTD+ Red RTD- White Pulse RTD exc Red Gnd EXCITE AI IN TXD Red Jumpers ->

N e t w

  • r

k P

  • r

t L

  • c

a l P

  • r

t

TXD Red Wakeup Green Gnd Black/Brown RXD White This is the new wiring Diagram is for Teleflows ONLY with the Version TF1RUNXOM Dated 2/07/05 or newer (See #Load Signal from Display) This Wiring will allow the Meter to go into Sleep Mode if the Battery Voltage on PWR1 goes below the BATTLO..LAL setting (11.0Vdc) The meter will wakeup Automatically if the Battery Voltage on PWR1 >or = 12Vdc (BATTLO..LAL (11.0Vdc) +BATTLODB..LODB (1.5Vdc))

Accol Teleflow Wiring 2/07/05

J-14 J-13 J-5 J-7 J-8 J-10 J-6 Red Red Red Blk Blk Blk + + +

  • }

TXD Red RXD White RTS Blue CTS Brown DCD Green Gnd Black Sleep Yellow 2 3 4 5 8 7 12 MDS 9810 DCD Green TXD Red RXD White RTS Blue CTS Brown Gnd Black Sleep Yellow 3 2 7 8 1 5 4 Transnet Solar Panel Regulator Battery + Red

  • Blk
  • Batt

+ Batt

  • Array

+Array + Red

  • Blk

Colors Could Very Please use Pin numbers for correct wiring.

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SLIDE 28
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 28

7 8 9 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 6 5 4 3 2 1 3 2 Gnd Black CTS Brown DCD Green RTS Blue RXD White TXD Red Jumpers ->

N e t w

  • r

k P

  • r

t

Teleflow Wiring for Plunger Lift

TB-4 TB-5 TB-2

  • }

TXD Red RXD White RTS Blue CTS Brown DCD Green Gnd Black Sleep Yellow 2 3 4 5 8 7 12 MDS 9810 DCD Green TXD Red RXD White RTS Blue CTS Brown Gnd Black Sleep Yellow 3 2 7 8 1 5 4 Transnet Colors Could Very Please use Pin numbers for correct wiring. J-5 3 Teleflow Main Bd. (Yellow) 11 10 9 1 4

TB-3

2 1

TB-1

Low Power Expansion Board

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SLIDE 29
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 29

1 2 3 4 5 6 DB-9 Male To Trans Net Radio Ferguson Beauregard RTU 5000 FB9C add on Comm Port

Red White Black Blue Brown Green

3 2 1 5 7 8 1 2 3 4 5 6 DB-25 Male To 9810 Radio Ferguson Beauregard RTU 5000 FB9C add on Comm Port

Red White Black Blue Brown Green

2 3 8 7 4 5 Wiring for FB Add on Communication Port to MDS Radios

Jumper J-3 should Work in either Position with either Of these Radios. However; Jumper 2 to 3 allows The Radio to provide CTS. Jumper 1 to 2 ties RTS to CTS No Delay.

1 2 3 1 2 3 J-3 J-3

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SLIDE 30
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 30

1 2 3 4 5 6 Ferguson Beauregard RTU 5000 FB9C add on Comm Port

Red White Black Blue Brown Green

1 2 3 J-3 6 7 1 5 4 2

To Scada Radio CD or J13 -2 Teleflow Teleflow TB-5 Expansion Comm Port

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SLIDE 31
  • Mar. 5 - 7, 2007

2007 Gas Well De-Liquification Workshop Denver, Colorado 31

Disclaimer

The following disclaimer may be included as the last page of a Technical Presentation

  • r Continuing Education Course. A similar disclaimer is included on the front page of

the Gas Well Deliquification Web Site.

The Gas Well Deliquification Steering Committee Members, the Supporting Organizations and their companies, the author(s) of this Technical Presentation or Continuing Education Course, and their company(ies), provide this presentation and/or training at the Gas Well Deliquification Workshop "as is" without any warranty of any kind, express or implied, as to the accuracy of the information or the products or services referred to by any presenter (in so far as such warranties may be excluded under any relevant law) and these members and their companies will not be liable for unlawful actions and any losses or damage that may result from use of any presentation as a consequence of any inaccuracies in, or any omission from, the information which therein may be contained.