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EPOXY RESIN DEMONSTRATES INTEGRITY & FINANCIAL ADVANTAGES IN O&G WELL ABANDONMENTS Tyler James: IOGCC 2018 CSI Technologies, LLC 1. Research Quality Lab 2. Team of Well Integrity Specialists The Number of Wells Needing to be Plugged and


  1. EPOXY RESIN DEMONSTRATES INTEGRITY & FINANCIAL ADVANTAGES IN O&G WELL ABANDONMENTS Tyler James: IOGCC 2018

  2. CSI Technologies, LLC 1. Research Quality Lab 2. Team of Well Integrity Specialists

  3. The Number of Wells Needing to be Plugged and Abandoned Why is it a problem: Cost Why plug and abandon: Risk

  4. The cost to restore zonal isolation for uneconomic wells Reduce Cost The Solution:

  5. Evaluate Innovate Re-regulate

  6. Evaluate Evaluate post P&A well integrity Evaluate P&A cost

  7. SCP Occurrence 100 87% 90 80 After Stimulation 70 Before Stimulation % of Wells 60 50 40 30 18% 20 10 0 PRE REGULATION POST REGULATION CHANGE CHANGE

  8. A Annulus B Annulus B & C Annuli B, C, & D Annuli

  9. B Annulus

  10. Evaluate Evaluate post P&A well integrity  Moving in the correct direction Evaluate P&A cost  Identify largest impact areas

  11. Innovate Alternative methods to place barrier material Alternative barrier materials

  12. Alternative barrier materials Mechanical Failures Micro-annulus Dehydration Chemical Attack Contamination

  13. Mechanical Properties Tensile Strength Compressive Strength 4000 9000 8000 3500 7000 3000 6000 2500 5000 PSI PSI 2000 4000 1500 3000 1000 2000 500 1000 0 0 ControlSEAL Cement ControlSEAL Cement 15 10/4/2018

  14. 16 10/4/2018

  15. Solids Free 17 10/4/2018

  16. Tensile Strength in Calcium Bromide 4000 3500 3000 2500 PSI 2000 1500 1000 500 0 18 10/4/2018

  17. 19 10/4/2018

  18. Innovate Alternative methods to place barrier material • Limited Alternative barrier materials • Developed

  19. Re-regulate Regulations are currently limited to cement

  20. Case Study  13,000 psi wellhead pressure  BOP use not feasible  Obstruction in the flow path  Needed to isolate formation at 30,000 ft MD 23 10/4/2018

  21. The Operation: Abandon  Pumped 37 bbls of ControlSEAL  Injected 10 bbls of resin into formation 24 10/4/2018

  22. The Success  Well killed and pressure isolated  No Health, Safety, Environmental incidents  Significant financial benefits for operator – Highest risk well  First resin-only approved lower abandonment 25 10/4/2018

  23. Summary The Problem: – The cost to restore zonal isolation for uneconomic wells The Solution: – Lower cost  Evaluate  Innovate  Re-regulate Epoxy Resin is a alternative barrier material that has showed integrity and finical advantages compared to cement

  24. THANK YOU www.CSI-Tech.net

  25. COST Planned Actual WELLS

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