Ene nergy C y Com omplia iance ce An Overhead or an - - PowerPoint PPT Presentation

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Ene nergy C y Com omplia iance ce An Overhead or an - - PowerPoint PPT Presentation

Ene nergy C y Com omplia iance ce An Overhead or an Opportunity? City Exhibition Centre, Manchester 21 st March 2013 Darre ren J Jones B.Sc.( .(Ho Hons) E Eng. T Tech MC h MCIB IBSE L LCEA Man anag aging D Dir irector o


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SLIDE 1

Darre ren J Jones B.Sc.( .(Ho Hons) E

  • Eng. T

Tech MC h MCIB IBSE L LCEA Man anag aging D Dir irector o

  • f Low Car

w Carbon E Europe

Ene nergy C y Com

  • mplia

iance ce

“An Overhead or an Opportunity?”

21st March 2013

City Exhibition Centre, Manchester

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SLIDE 2

The UK Low Carbon Strategy DRIVERS:

  • Rio Summit & Kyoto Protocol
  • EU Directives
  • Government National Requirements
  • Legislation/Regulation
  • Penalties/Incentives
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SLIDE 3

Current Legislation

Energy Performance of Building Directive (EPBD)

  • EPC & RR
  • DEC & AR
  • Air Conditioning Inspections

F-Gas Regulations F-Gas Regulations require a regular inspection of systems containing fluorinated gas at intervals of at least every 12 months CRC - The Carbon Reduction Commitment Energy Efficiency Scheme EU-ETS – European Union Emissions Trading Scheme

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SLIDE 4

Air Conditioning Compliance – An Overhead or an Opportunity?

Compliance Put Into Action

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SLIDE 5
  • Non Invasive inspection of packaged and

centralised cooling systems

  • Assessing equipment sizing in relation to the

cooling load

  • Advice and alternative solutions

By 4th January 2009, all Air Conditioning Systems with an effective rated output greater than 250kW should have occurred!

Areas Covered by TM44

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SLIDE 6
  • To give building owners and
  • perators information about the

performance of their building and plant

  • To identify opportunities to save

energy and cut operational costs

The Aim of the Inspection

By 4th January 2009, all Air Conditioning Systems with an effective rated

  • utput greater than 250kW should have occurred!
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SLIDE 7

Of The Total Building Energy Load Heating, Ventilation and Air Conditioning consumes:

40% for Offices & Hospitals 80% for Research & Development Establishments

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SLIDE 8

Energy P Performan ance o

  • f Buildings D

Directi tive ‘Artic icle 9 9’ Air Cond

  • ndition
  • ning

ng I Inspection R

  • n Repor
  • rt

Eland House 1 Horse Guards Road Bressenden Place London SW1A 2HQ

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SLIDE 9
  • Highlight operating anomalies
  • Identify no-cost/low-cost initiatives and capital

investment opportunities

  • To compare the size and appropriateness of refrigeration

plant in relation to cooling demands of the building

  • To ascertain the effectiveness of current maintenance

regimes

  • All of which will enable the DCLG energy manager to
  • ptimise the buildings HVAC operations, reduce energy

costs and Carbon Dioxide emissions

The aim of the report was to:

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SLIDE 10
  • 11 Air Handling Units
  • 2 Main Water Chillers
  • A Sample of Terminal Units
  • The Building Management

System

  • 2 DX Split Air Conditioning Units

Systems Inspected

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SLIDE 11
  • Adopting a heating schedule policy to ensure optimum

temperatures are maintained, this will help provide uniformity of temperature set points across the building but should also take into consideration the various solar elevations of the building

  • Ensuring a dead band of at least 3°C (+/-1.5°C) is factored into

BMS strategies to prevent simultaneous heating and cooling taking place between AHUs, perimeter heating circuits and chilled beam units

  • Reviewing the frequency of temperature and pressure sensor

calibration, in order maintain optimum control efficiency

Low Cost Opportunities Identified

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SLIDE 12
  • At present chilled beam circuits are operational from 07.00 to 17.30

Monday to Friday all year round. It is considered however, that when ambient air temperatures are below 15°C and solar heat gains are minimal that conditioned air supplied by AHU systems should be adequate without the need to run the chilled beams. Consideration should therefore be given to controlling the ‘on floor’ secondary chilled water pumps on a demand only basis

  • The majority of air handling unit filters where clogged. This would

indicate that the frequency of replacement needs to be increased. Replacing the filters on a more regularly basis would reduce the load

  • n the fan motors

Low Cost Opportunities Identified

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SLIDE 13
  • The cooling and heating control valves on several AHUs were letting
  • by. The BMS was calling for heating or cooling only, however both

were on. Replacing or repairing these valves/actuators will prevent losses in the systems

  • There appears to be a problem with the control strategies of some
  • AHUs. The units at the time of inspection were in full fresh air mode,

rather than using heat recovery. This air requires heat input to achieve the desired temperature. By using a combination of heat recovery and fresh air free cooling, the amount of mechanical conditioning can be reduced

Low Cost Opportunities Identified

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SLIDE 14

Recommendation – Repair Fresh Air Actuator Issue – Faulty Actuator Annual Energy Saving – 30,000kWh Annual Cost Saving – £1,350 Implementation Cost – £350 Payback Period – 3 Months

Damper Actuators

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SLIDE 15
  • Due to damage on the lagging of the return air on AHU 3, thermal

losses will be increased. This ductwork passes through an un- conditioned plant room. By replacing this lagging, these losses can be reduced

Low Cost Opportunities Identified

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SLIDE 16
  • AHU 4 was providing almost 10 air changes per hour to a

basement plant-room. It is not considered necessary to condition plant areas unless these areas are subjected to temperatures in excess of 30oC. Consideration should be given to permanently isolating the heating battery on this unit and controlling the fan speed to provide a minimum amount of fresh air free-cooling. This would reduce both heating loads as well as power consumed by the motor

  • It would appear that there is a problem with the actuator on the

fresh air dampers on AHU 6. The BMS indicated that the unit was in full recirculation mode, however on inspection, it was found that the fresh air dampers were fully open. This will be causing more mechanical conditioning to be required

Low Cost Opportunities Identified

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SLIDE 17

Descript iptio ion of Works ks Energy R Reduction

  • n

Carbon

  • n D

Diox

  • xide

Reduction

  • n

Annual Co Cost S Saving Implement ementation C n Cost Payback P k Perio iod kWh' h's Tonnes nes (Mon

  • nths)

BMS control adjustment, calibration and policy adoption 277,296 105 £12,474.00 £2,000.00 2 Filter replacements 47,500 26 £3,970.00 £1,850.00 6 BMS Control modifications 15,000 8 £1,254.00 £600.00 6 Repair / Replace CW valve 12,500 5 £800.00 £400.00 6 BMS control adjustments 10,000 4 £650.00 £300.00 6 Repair / replace control valves 4,500 14 £2,034.00 £500.00 3 Re fitting control actuator 30,000 9 £1,350.00 £350.00 3 Repair / replace control valves 12500 5 £800.00 £400.00 6 Replacing ductwork lagging 6000 2 £300.00 £300.00 12 BMS control adjustments 70000 38 £5,800.00 £300.00 1 Repair / replace control valves 2250 1 £145.00 £175.00 15 Repairing the damper control 5835 1.4 £196.00 £175.00 12 Repair / replace control valves 45000 14 £2,034.00 £500.00 3 Repair / replace control valves 8550 4 £550.00 £175.00 4 Repairing the damper control 2950 2 £285.00 £175.00 8

549, 49,881 238 38 32, 32,642 £8,200 200.00 00 3

Summary of Quick Win Savings

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SLIDE 18

Implementing the low cost energy saving initiatives identified could result in a total energy reduction of 9.9%, this equates to a cost saving in the region of £32,642 per annum and a CO2 reduction of 238 tonnes It is anticipated that if all quick win low-cost measures identified in this report are adopted the current DEC rating of the building will improve from an F rating (127) to an E rating (116)

DEC Rating

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SLIDE 19

DEC Rating

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SLIDE 20

Air Conditioning Compliance AN OPPORTUNITY!

(ARTICLE 9)

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SLIDE 21

Ot Othe her E Ene nergy Efficien ency Oppo portu tuniti ties i in Comme

  • mmercial

al B Buil uildings

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SLIDE 22

Lighting upgrades

  • Provide advice on energy efficient lighting upgrades:
  • LED
  • Induction lamps
  • Integrated sensor systems with light reflectors for optimum output
  • Retro fit or upgrade from T12 & T8 to T5
  • Provide advice on lighting system controls and their efficiency:
  • Dimmable control systems
  • PIR sensors
  • Photocells
  • Our approach is to undertake a lighting survey using calibrated Lux meters to

determine current lighting levels, which are then compared against healthcare requirements in accordance with the relevant CIBSE Lighting Guide

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SLIDE 23

Perceived vs. Actual Benefits

T5 Lighting LED Lighting

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SLIDE 24

Net Present Value — T8 to T5

Operational Costs Value

Cost of equipment £49,543 Lamp change costs £10 Approximate number of lamps 800 Maintenance Cycle 2 years (assuming near constant operation) Maintenance Cost £8,000 Depreciation in performance 2% Annual Savings £23,924 Interest rate 10% Assumes a 3.5% rise PA in electricity prices

Expenses Income

Term in years Fixed costs Other costs Total Money saved by project Other savings Total Cash flow Cumulative cash flow 49,543 49,543

  • £49,543
  • £49,543

1 £23,924 £0 £23,924 £23,924

  • £25,619

2 8,000 8,000 £24,283 £0 £24,283 £16,283

  • £9,336

3 £24,647 £0 £24,647 £24,647 £15,311 4 8,000 8,000 £25,017 £0 £25,017 £17,017 £32,328 5 £25,392 £0 £25,392 £25,392 £57,720 6 8,000 8,000 £25,773 £0 £25,773 £17,773 £75,493 7 £26,160 £0 £26,160 £26,160 £101,652 8 8,000 8,000 £26,552 £0 £26,552 £18,552 £120,204 9 £26,950 £0 £26,950 £26,950 £147,154 10 8,000 8,000 £27,354 £0 £27,354 £19,354 £166,509 £166,509 NPV = £82,572.37

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SLIDE 25

Operational Costs Value

Cost of equipment £115,843 Lamp change costs £65 Approximate number of lamps 800 Maintenance Cycle 6 years (assuming near constant operation) Maintenance Cost £52,000 Depreciation in performance 2% Annual Savings £25,517 Interest rate 10% Assumes a 3.5% rise PA in electricity prices

Expenses Income

Term in years Fixed costs Other costs Total Money saved by project Other savings Total Cash flow Cumulative cash flow 115,843 115,843

  • £115,843
  • £115,843

1 £25,517 £0 £25,517 £25,517

  • £90,326

2 £25,900 £0 £25,900 £25,900

  • £64,426

3 £26,288 £0 £26,288 £26,288

  • £38,138

4 £26,683 £0 £26,683 £26,683

  • £11,455

5 £27,083 £0 £27,083 £27,083 £15,627 6 52,000 52,000 £27,489 £0 £27,489

  • £24,511
  • £8,884

7 £27,901 £0 £27,901 £27,901 £19,018 8 £28,320 £0 £28,320 £28,320 £47,338 9 £28,745 £0 £28,745 £28,745 £76,082 10 £29,176 £0 £29,176 £29,176 £105,258 £105,258 NPV = £20,683.25

Net Present Value — T8 to LEDs

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SLIDE 26
  • Control Zones

Observe:

  • System Timers/Schedules
  • Sensor Location

System Controls

  • System Control Set Points
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SLIDE 27

Simple Adjustments Chilled Water set point – Too Low!

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SLIDE 28

Condensing Temperature Control Adjustments

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SLIDE 29

Dead Band Controller Fan Cool Unit and AHU Elements

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SLIDE 30

BMS Optimisation Chilled Water Interlocks – The Problem

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SLIDE 31

BMS Optimisation AHU Supply Air Temperature – The problem

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SLIDE 32

Simultaneous Heating and Cooling

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SLIDE 33

Simultaneous Heating and Cooling

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SLIDE 34

Simultaneous Heating and Cooling

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SLIDE 35

Simultaneous Heating and Cooling

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SLIDE 36

VSD Installations – Methodology

  • Establish system flow rates (air and water)
  • Compare actual with commissioning data and system

requirements

  • Ascertain potential for frequency setback and associated energy

saving

  • Develop intelligent control strategies for ongoing effective

modulation of systems

  • Establish current connectivity and opportunities to integrate

with BMS

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SLIDE 37

Variable Speed Drives

  • Compressor Control
  • Condensing Fan Control
  • Chilled Water Circuits
  • Condensing Water Circuits
  • Head pressure control
  • Fan speed control
  • Water circuit flow control
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SLIDE 38

Thermal Wheels – Heat/Coolth Reclaim

Can reduce plant running costs by up to 30%

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SLIDE 39

Recommendation – Replace

Fresh Air Actuator

I ssue – Actuator Removed Annual Energy Saving –

190,000kWh

Annual Cost Saving – £9,500 I mplementation Cost – £500 Payback Period – Under 1 Month

Damper Actuators

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SLIDE 40

Recommendation – Clean Coil

Face (Jet or Steam)

I ssue – Soiled Coil Face Annual Energy Saving –

300,000kWh

Annual Cost Saving – £15,000 I mplementation Cost – £500 Payback Period – Under 1 Month

Heating/Cooling Coil Faces

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SLIDE 41

Heat Rejection Efficiency

Condensing Hoods

Can reduce chilled water costs by up to 5% On large water chillers this can equate to savings in excess of £2,000 PA.

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SLIDE 42

Filter Media

What impact does dirty filter media have on energy consumption?

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SLIDE 43

Chiller Upgrades and Optimisation

  • Assist with replacement of R22 plant and other old/inefficient plant
  • Establish opportunities for integrating an absorption chiller with

CHP plant

  • Review and improve chiller controls
  • Establish opportunities for condenser coil heat reclaim
  • Investigate opportunities for liquid pressure amplification (LPA)
  • Investigate opportunities for condensing fan optimisation
  • Review opportunities to retro fit chiller free-cooling circuits
  • Review opportunities to install condenser cowling in order to limit

recirculation

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SLIDE 44

Traditional Method for Performance Analysis

  • Requires flow meters which are expensive

and notoriously difficult to install and calibrate on site. Stability over time is an issue

  • No information on refrigeration circuit,

except in best case pass/fail

  • Typically analysis of the refrigeration circuit

would require gauges, a variety of electronic test equipment and a vacuum pump

Evaluating Water Chiller Performance and Scope For Optimisation

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SLIDE 45

The Internal Method

  • 7 Temperatures
  • 2 Pressures
  • 1 Power Input

Evaluating Water Chiller Performance and The Scope For Optimisation

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SLIDE 46

Advantages of the Internal Method

  • No need to install flow meters
  • Easy to use
  • Analysis within 30 minutes, without reliance on pre-installed device
  • Better field accuracy at much lower cost than traditional method

Evaluating Water Chiller Performance and The Scope For Optimisation

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SLIDE 47

Performance evaluation

  • COP (+/- 5 %)
  • Capacity (+/- 7%)
  • Power input
  • Compressor isentropic efficiency
  • Super-heat
  • Subcool
  • Evaporator performance
  • Condenser performance

Operational evaluation

  • Correct charge
  • Optimisation of expansion device
  • Compressor defects
  • Stability or instability

Evaluating Water Chiller Performance and The Scope For Optimisation

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SLIDE 48

Free Cooling Dedicated Systems

  • r Retrofit to existing Chillers
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SLIDE 49

Free Cooling - Availability

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SLIDE 50

Heat Rejection Equipment – Cowling Up to 5% greater Chiller Efficiency

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SLIDE 51

Reducing Chiller Fan Power

FANS CONSUME 18% OF UK ELECTRI CAL ENERGY

SOURCE – 2002 SAVE PROGRAMME MARKET STUDY

In addition to addressing fan efficiency to reduce fan energy consumption, an improvement to airflow distribution over heat exchangers through a change in fan type can deliver compressor, pump and gas savings.

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SLIDE 52

Condensing Fans

Cooling Systems – Fan Improvements

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SLIDE 53

The Problem

  • Single Speed Fans & Staged Control – High hysteresis, high energy

consumption

  • High Head Pressure – Condenser fans run to maintain high discharge head

pressure to compensate for the high hysteresis and maintain stability

0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 J F M A M J J A S O N D Ambient 0C 200 400 600 800 1000 1200 1400 kPa Avg Ambient Temp Head Pressure

Existing Condensing Units

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SLIDE 54

The Solution

  • Variable Speed EC Fans & Modulating Control – Fully modulating speed

control, all fans duty share - low hysteresis, lower energy consumption AT 50% AIRFLOW, POWER INPUT IS 12.5% OF TOTAL USING MODULATING CONTROL vs 50% USING ON/OFF CONTROL

0% 25% 50% 75% 100% 13% 25% 38% 50% 63% 75% 88% 100% Airflow Power I nput On/ Off Cont rol Modulat ing Cont rol

Existing Condensing Units

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SLIDE 55

The Solution

  • Floating Head Pressure – Condenser fans run to maintain a floating head

pressure setpoint, tracked to ambient temperature

0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 J F M A M J J A S O N D Ambient 0C 200 400 600 800 1000 1200 1400 kPa Avg Ambient Temp Head Pressure

A 1°C drop in condensing temperature delivers a 3% energy saving

Existing Condensing Units

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SLIDE 56

Condenser Fans

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SLIDE 57

Old fans, ‘Bang-Bang’ Control New fans, ‘Bang-Bang’ Control New fans, Ramp Control

Condensing Units

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SLIDE 58

52% ‘FAN FOR FAN’ SAVING ACHIEVED 78% COMBINED FAN & CONTROL SAVING 26% OVERALL SAVING ACHIEVED INCLUDING COMPRESSORS

Condenser Fan Savings

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SLIDE 59

Often Wrong Decisions are Made…

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SLIDE 60

Poor Insulation – VSDs running at 50Hz

An investment of £20,000 on VSDs Just 100mm of loft insulation!

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SLIDE 61

Poor Chiller Selection

Never considered a Chiller that utilises Turbocor Compressors – Typical COP of 8 New Chiller fitted with Screw Compressors – Typical COP of 4

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SLIDE 62

New Generators at a London Hospital

No consideration given to installing CHP £5m Spent on New Generators

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SLIDE 63

Thank You Any Questions? Darren Jones – darren.jones@lowCO2.eu