Emerging Food Safety Issues and Theirs Implication for Indonesian - - PDF document

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Emerging Food Safety Issues and Theirs Implication for Indonesian - - PDF document

11/24/2011 Emerging Food Safety Issues and Theirs Implication for Indonesian Food Industries Indonesian Food Industries Presented at FOODREVIEW SEMINAR Emerging FOOD SAFETY Challenges Bogor; 24 November 2011 PURWIYATNO HARIYADI


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11/24/2011 1

Purwiyatno Hariyadi hariyadi@seafast.org

Emerging Food Safety Issues and Theirs Implication for Indonesian Food Industries Indonesian Food Industries

Presented at FOODREVIEW SEMINAR Emerging FOOD SAFETY Challenges Bogor; 24 November 2011

PURWIYATNO HARIYADI

  • SEAFAST center, LPPM, IPB
  • Dept Ilmu dan Teknologi Pangan, Fateta, IPB
  • FOODREVIEW Indonesia

“… access to nutritionally adequate and SAFE food is a right of each individual “

Food Safety ?

SAFE food is a right of each individual.

[FAO/WHO World Declaration on Nutrition 1992]

2

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Purwiyatno Hariyadi hariyadi@seafast.org

“… access to nutritionally adequate and SAFE food is a right of each individual “

Food Safety ?

SAFE food is a right of each individual.

[FAO/WHO World Declaration on Nutrition 1992]

Food security exists when all people, at all times, have physical and economic access to sufficient, SAFE and nutritious food to

3

, meet their dietary needs and food preferences for an active and healthy life

[FAO. 1996]

A condition and/or effort such that foods do not contain biological chemical or

Food Safety ?

do not contain biological, chemical or physical hazards at level that can cause adverse effects on human’s health

4

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Purwiyatno Hariyadi hariyadi@seafast.org

Food Safety ?

Managing food safety : From Farm to Table

5

Food Safety ?

Managing food safety : From Farm to Table

  • Emerging Hazards?
  • Emerging Risk?

associated with new practices (new farming practices new ingredients new

6

farming practices, new ingredients, new processing technology, new trade practices, new “behaviour”, new science, new method, etc

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Purwiyatno Hariyadi hariyadi@seafast.org

  • Emerging Contaminants
  • Acrylamide.

Food Safety ? Emerging Risks?

  • Monochloropropanediol (3-MCPD).
  • Food Contact Materials.
  • Allergen
  • Microbial Pathogen will not be covered!
  • Emerging Issues from International Trade

7

  • Emerging “regulation” : US- Food Safety

Modernization Act

ACRYLAMIDE

a

  • 27.06.2002 WHO Expert Consultation
  • „The consultation recognized the presence of

acrylamide in foods as a major concern in humans based on the ability to induce cancer

8

humans based on the ability to induce cancer and heritable mutations in laboratory animals

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Purwiyatno Hariyadi hariyadi@seafast.org

ACRYLAMIDE

a

Petersen, B.Acrylamide: Formation, Exposure, Possible Reduction Strategies Materials and l i h b

9

conclusions have been drawn from the October 2002 JIFSAN workshop, the FAO/WHO report on acrylamide, and presentations at the US FDA Food Advisory Committee meetings (Dec 2002, Feb 2003)

  • Tidak hanya “kentang goreng”
  • Mekanisme :

ACRYLAMIDE

a

10 10

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11/24/2011 6

Purwiyatno Hariyadi hariyadi@seafast.org

ACRYLAMIDE

  • Tidak hanya “kentang goreng”
  • Faktor2 Kritis :

a

  • Free asparagine
  • Free reducing sugar (e.g. glucose, fructose)
  • Low water activity

11 11

  • Product temperature > 100°C

K d i d t t b

ACRYLAMIDE

  • Tidak hanya “kentang goreng”
  • Produk bakery :

a

  • Kandungan asparagin pada tepung sangat beragam
  • Data dari 26 contoh tepung terigu

France,Poland,UK,Belgium,Finland,Czech rep. and Italy (2002 Harvest) adalah sbb:

12 12

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Purwiyatno Hariyadi hariyadi@seafast.org

200°C 240°C 200°C 240°C

ACRYLAMIDE

300 350 400

a

120°C 160°C 120°C 160°C 100 150 200 250

13 13

5 10 15 20 25 30 35 80°C 5 10 15 20 25 30 35 80°C Baking Time (minutes) 50

ACRYLAMIDE

450 500 450 500 450 500

a

150 200 250 300 350 400

mide (μg.kg)

150 200 250 300 350 400 150 200 250 300 350 400 14 14 50 100 150 10 20 30 40 50 60 70 80 90 Colour

Acrylam

80 60 70

50 100 150 10 20 30 40 50 60 70 80 90 Colour 50 100 150 10 20 30 40 50 60 70 80 90 Colour

80 60 70

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Purwiyatno Hariyadi hariyadi@seafast.org

  • 3 MCPD = 3-monochloropropane-1,2-diol .

3 MCPD

b

  • 3 MCPD = 3-monochloropropane-1,2-diol

formed in foods by the reaction of chloride with lipids formed in foods by the reaction of chloride with lipids

  • 3-MCPD has been shown to be a carcinogen in laboratory

animal studies

  • European Commission's Scientific Committee on Food (SCF) :

Tolerable Daily Intake (TDI) = 2µg/kg body weight/day

  • In the EU, maximum levels of 0.02 mg/kg for free 3-MCPD in

15 15

In the EU, maximum levels of 0.02 mg/kg for free 3 MCPD in hydrolysed vegetable proteins and soy sauce were established in 2001.

  • The maximum levels have been applied since April 2002 and

are integrated into the Commission Regulation (EC) 1881/2006.

  • Faktor2 kritis :

3 MCPD

b

  • Asam (Chloride); pH
  • Lipida
  • aw
  • Suhu

Belum diketahui dgn pasti Acid HVP

16 16

Acid-HVP

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Purwiyatno Hariyadi hariyadi@seafast.org

  • Tidak hanya pada kecap & HVP

3 MCPD

b

17 17

  • Tidak hanya pada kecap & HVP

3 MCPD

b

18 18

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Purwiyatno Hariyadi hariyadi@seafast.org

3 MCPD

  • Tidak hanya pada kecap & HVP

b

19 19

3 MCPD

  • Tidak hanya pada kecap & HVP

b

20 20

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Purwiyatno Hariyadi hariyadi@seafast.org

3 MCPD

  • Tidak hanya pada kecap & HVP

b

21 21

  • Tidak hanya pada kecap & HVP

3 MCPD

b

  • 3-MCPD esters have been found in all refined vegetable oils.
  • 3-MCPD esters are found in French fries, toasted bread, bread

crust, donuts, salty crackers, roasted coffee, roasted chicory (coffee surrogate), roasted barley, roasted dark malt and coffee creamer, and in fermented foods like pickled herring and sausage. Reported levels were between 0.2 and 6.6 mg/kg in most of the analysed foodstuffs and the levels of esterified 3-MCPD

22 22

the analysed foodstuffs and the levels of esterified 3-MCPD were much higher than the levels of free 3-MCPD.

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Purwiyatno Hariyadi hariyadi@seafast.org

  • Tidak hanya pada kecap & HVP

3 MCPD

b

23 23

Food packaging – What is the purpose?

  • Protection from the ‘outside’
  • environment to prevent the transfer of substances ‘in’

Food Contact Materials

c

  • environment, to prevent the transfer of substances in

and ‘out’ of the packaged food.

  • air (oxygen)
  • loss of gas (carbonated beverages)
  • moisture loss/ incorporation
  • light (and UV radiation)
  • foreign aroma compounds
  • microbial contamination

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  • temperature instability
  • mechanical influences
  • Marketing, ETC
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Purwiyatno Hariyadi hariyadi@seafast.org

Food Contact Materials

It may interact with food inside:

Food packaging – BUT?

c

y Food Contact Material products (FCM)

  • Plastic
  • Glass
  • Metals and alloys
  • Ceramics
  • Paper and board

25

  • Paper and board
  • Rubber and elastomers
  • Regenerated cellulose

The Most Popular!

Food Contact Materials

Food packaging – PLASTIC?

c

  • Light-weight
  • Various shapes (flexible – rigid)
  • Colors
  • High level of protection – hygiene
  • They do not brake compare to other

+

26

materials (e.g. glass)

  • Versatility (various applications)
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Purwiyatno Hariyadi hariyadi@seafast.org

Food Contact Materials

Food packaging – PLASTIC?

...... BUT .....

c

  • Long life (environmental non-friendly)
  • Cost of production
  • Migration of

b t t f d

  • 27

substances to foods Food Contact Materials

Food packaging – PLASTIC?

c

Plastic is a polymer? “..organic macromolecular compounds obtained by polymerization, polycondensation, polyaddition or any other similar process from l l ith l l l i ht b

28

molecules with a lower molecular weight or by chemical alteration of natural macromolecules.” Directive 2002/72/EC

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Purwiyatno Hariyadi hariyadi@seafast.org

Materials for… concern:

Food Contact Materials

Food packaging – PLASTIC?

c

  • Monomers/oligomers (e.g. ethylene, propylene, etc.)
  • Additives used in the production of plastic FCMs:
  • Plasticizers (15-40% in PVC, i.e. Phthalates)
  • Anti-ageing( Antioxidants< 1%),
  • Surface properties modifiers (Anti-static, lubricants 1-

4%),

  • Colorants

29

Colorants

  • Foaming agents (e.g. carbon dioxide)
  • Improving substances (e.g. Flame retardants, fillers,

biocides, mold release agents, reinforcements etc.)

  • Adhesives
  • Printing inks

Food Contact Materials

c

30

http://www.wantchinatimes.com/news-subclass- cnt.aspx?id=20110612000044&cid=1103

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Purwiyatno Hariyadi hariyadi@seafast.org

Food Contact Materials

c

31

http://www.wantchinatimes.com/news-subclass- cnt.aspx?cid=1103&MainCatID=&id=20110603000003

  • Esters of phthalic acid
  • primarily as plasticizers :
  • General applications (building and

Plasticizer : provide flexibility and softness to plastics PVC --- (1)

Food Contact Materials. Case of Pthalate

c

  • General applications (building and

construction materials, medical devices, toys, cosmetics), and

  • Food applications :

Food contact materials (FCMs):

  • cap-sealing resins
  • sealing gaskets,

32

  • PVC films
  • PVC glove
  • Utensils, and
  • Packaging/film.
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Purwiyatno Hariyadi hariyadi@seafast.org

Plasticizer : provide flexibility and softness to plastics PVC --- (2)

Food Contact Materials. Case of Pthalate

  • Esters of phthalic acid

c

33

(BBP) (DBP)

Plasticizer : provide flexibility and softness to plastics PVC --- (3)

Food Contact Materials. Case of Pthalate

  • Esters of phthalic acid

c

DEHP

34

  • tidak larut dalam air,
  • larut dalam lemak)
  • tidak berwarna
  • almost no odor
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Purwiyatno Hariyadi hariyadi@seafast.org

Plasticizer : provide flexibility and softness to plastics PVC --- (4)

Food Contact Materials. Case of Pthalate

  • Esters of phthalic acid

c

35

DEHP, DBP and BBP : Subgroup of “Low MolecularWeight (LMW)” phthalates

Plasticizer : provide flexibility and softness to plastics PVC --- (5)

Food Contact Materials. Case of Pthalate

  • Esters of phthalic acid

c

36

Subgroup of “High Molecular Weight (HMW)” phthalates

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Purwiyatno Hariyadi hariyadi@seafast.org

Plasticizer : provide flexibility and softness to plastics PVC --- (6)

Food Contact Materials. Case of Pthalate

  • Some foods, especially high fat foods, have a greater potential to

extract additives from the FCMs

  • Food may also be contaminated with phthalates through different

c

kinds of environmental sources, or during processing.

  • EFSA has established TDI*):
  • TDI for bis(2-Ethylhexyl) phthalate (DEHP)

50 μg/kg body weight/day (EFSA 2005a).

  • TDI for diisononyl phthalate (DINP)

0.15 mg/kg body weight/day (EFSA, 2005b), and

37

____________

*)TDI = Tolerable Daily Intake; estimate of the amount of a contaminant or natural toxicant,

expressed on a body weight basis that can be ingested daily over a lifetime without appreciable risk.

  • TDI for di-N-Butyl phthalate (DBP)

0.1 mg/kg body weight/day (EFSA, 2005b).

Plasticizer : provide flexibility and softness to plastics PVC --- (7)

Food Contact Materials. Case of Pthalate

c

  • The European Union (EU) has also set SML*)
  • Di(2-ethylhexyl) phthalate, DEHP, SML=1.5 mg/Kg food
  • Diisononyl phthalate,DINP, SML=9 mg/Kg food
  • Butyl benzyl phthalate, BBP SML=30 mg/Kg food
  • Diisodecyl phthalate, DIDP SML=9 mg/Kg foodSML for DINP

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____________ *) SML = Specific Migration Limit - means the maximum permitted amount of a

given substance released from a material or article into food or food simulants, expressed in milligrams per kilogram of the food (mg/kg).

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Purwiyatno Hariyadi hariyadi@seafast.org

Karakteritik Bahan Pengemas W kt k t k

Faktor yang berpengaruh pada migrasi

c

Food Contact Materials. Case of Pthalate

Bahan Pengemas

Waktu kontak antara bahan pangan dan bahan pengemas (lama simpan)

Food Product Bahan Pangan

Karakteristik Bahan Pangan

39

  • Kadar lemak
  • Ukuran (luas permukaan)
  • Alergen

Major allergens in foods

Alergen

d

  • Milk
  • Eggs
  • Fish (e.g. bass, flounder, cod)
  • Shellfish (e.g. crab, lobster, shrimp)
  • Tree nuts (e.g. almonds, walnuts, pecans)

40 40

  • Peanuts
  • Wheat
  • Soybeans
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Purwiyatno Hariyadi hariyadi@seafast.org

  • Alergen

Major Concern

Alergen

d

US (USFDA):

  • ~ 2 - 2.5 % : true food allergies
  • 150-200 mati per tahun
  • No Cure
  • Avoidance is the only way to prevent an allergic

reaction L b li

41 41

  • Labeling

Emerging Issues from International Trade

e

The Trade Standards Compliance Report, 2010

Numb Number of

  • f

2010 (UNIDO)

42 42

Numb Number of

  • f

EU EU reject ejection ions

  • f
  • f f

food

  • od and

and feed e eed expor ports fr from In

  • m Indonesia,
  • nesia,

2002-20 2002-2008 08

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Purwiyatno Hariyadi hariyadi@seafast.org

Emerging Issues from International Trade

e

The Trade Standards Compliance Report, 2010

Numb Number of

  • f

2010 (UNIDO)

43 43

Numb Number of

  • f

EU EU reject ejection ions

  • f
  • f f

food

  • od and

and feed e eed expor ports fr from In

  • m Indonesia,
  • nesia,

2002-20 2002-2008 08

Emerging Issues from International Trade

e

The Trade Standards Compliance Report, 2010

Numb Number of

  • f

2010 (UNIDO)

44 44

Numb Number of

  • f

EU EU reject ejection ions

  • f
  • f f

food

  • od and

and feed e eed expor ports fr from In

  • m Indonesia,
  • nesia,

2002-20 2002-2008 08

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Purwiyatno Hariyadi hariyadi@seafast.org

Emerging Issues from International Trade

e

The Trade Standards Compliance Report, 2010

Numb Number of

  • f

2010 (UNIDO)

45 45

Numb Number of

  • f

EU EU reject ejection ions

  • f
  • f f

food

  • od and

and feed e eed expor ports fr from In

  • m Indonesia,
  • nesia,

2002-20 2002-2008 08

Reas easons f for r EU EU reject jections of

  • f food
  • od pr

product

  • ducts,

2002- 2002-08 08 (The Trade Standards Compliance Report, 2010; UNIDO)

46 46

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Purwiyatno Hariyadi hariyadi@seafast.org

Reas easons f for r EU EU reject jections of

  • f food
  • od pr

product

  • ducts,

2002- 2002-08 08 (The Trade Standards Compliance Report, 2010; UNIDO)

47 47

Reas easons f for r EU EU reject jections of

  • f food
  • od pr

product

  • ducts,

2002- 2002-08 08 (The Trade Standards Compliance Report, 2010; UNIDO)

48 48

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Purwiyatno Hariyadi hariyadi@seafast.org

Reas easons f for r EU EU reject jections of

  • f food
  • od pr

product

  • ducts,

2002- 2002-08 08 (The Trade Standards Compliance Report, 2010; UNIDO)

49 49

Reas easons f for r US US reject jections of

  • f food
  • od pr

product

  • ducts,

2002- 2002-08 08 (The Trade Standards Compliance Report, 2010; UNIDO)

50 50

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Purwiyatno Hariyadi hariyadi@seafast.org

Reas easons f for r US US reject jections of

  • f food
  • od pr

product

  • ducts,

2002- 2002-08 08 (The Trade Standards Compliance Report, 2010; UNIDO)

51 51

Reas easons f for r US US reject jections of

  • f food
  • od pr

product

  • ducts,

2002- 2002-08 08 (The Trade Standards Compliance Report, 2010; UNIDO)

52 52

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Purwiyatno Hariyadi hariyadi@seafast.org

Reas easons f for r US US reject jections of

  • f food
  • od pr

product

  • ducts,

2002- 2002-08 08 (The Trade Standards Compliance Report, 2010; UNIDO)

53 53

Microbiological Contaminants Unregistered process/ Labelling Mycotoxin

Compa Comparision of

  • f Reas

easons f for r US US & & EU EU reject jections ns of

  • f food
  • od pr

product

  • ducts,

, 2002-0 2002-08 (The Trade

Standards Compliance Report, 2010; UNIDO) 3 4 4

Vet drug Residues

Biotoxins/ Contaminants Product composition Filthy/ Unsanitary p manufacturer

3 1 2 3

54 54

Heavy Metal

Microbiological Contaminants

2 1

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Purwiyatno Hariyadi hariyadi@seafast.org

New Regulations?

f

55 55

http://www.fda.gov/food/foodsafety/fsma/default.htm

New Regulations? US-FDA-FSMA

f

56 56

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Purwiyatno Hariyadi hariyadi@seafast.org

New Regulations? US-FDA-FSMA

f

57 57

New Regulations? US-FDA-FSMA

f

58 58

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Purwiyatno Hariyadi hariyadi@seafast.org

New Regulations? US-FDA-FSMA

f

59 59

Managing Intentional contamination/ Adulteration: From Farm to Table

New Regulations? US-FDA-FSMA

f

60 60

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Purwiyatno Hariyadi hariyadi@seafast.org

Potensi “Intentional Contaminations”:

  • Fokus pada rantai produksi pangan

New Regulations? Managing Intentional Contamination

f

“Pertanian” atau pemasok bahan baku

  • Pestisida?
  • Air irigasi?
  • Air pengolahan (untuk

pendinginan/pencucian produk/buah/sayuran)?

  • Tempat penyimpanan sementara?

61 61

Tempat penyimpanan sementara?

  • Pupuk?
  • Pekerja??
  • dll

Potensi “intentional contamination”

  • Fokus pada rantai produksi pangan

New Regulations? Managing Intentional Contamination

f

Pengo- lahan

  • Bahan baku dan ingridien
  • Bahan pengemas
  • Sabotase?
  • Pemalsuan (adulterated ingredients)
  • Errors in process (GMP and HACCP) vs

62 62

true bio-terrorism

  • Disgruntled employees
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Purwiyatno Hariyadi hariyadi@seafast.org

  • Fokus pada rantai produksi pangan

New Regulations? Managing Intentional Contamination

f

Melamine?

63

Managing Intentional contamination/ Adulteration: From Farm to Table

New Regulations? US-FDA-FSMA

f

How

  • To detect
  • To Deter

Melamine?

64 64

To Deter

  • To Prevent

Intentional Contamination ?

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Purwiyatno Hariyadi hariyadi@seafast.org

Implication for Indonesian Food Industries?

  • Indonesia Food industry need to be aware to the new

development in food safety issues and regulation

  • More collaboration: Government-Industry-Academia

i. Update good practices : Updated guideline/regulations ii. Better support of laboratory analysis

65 65

  • Industry : Strengthen food safety measures FSM
  • Focus on prevention
  • Include Food Defense Management System

Perlu ada paradigma baru :

  • Paradigma “ Food Defense”

Implication for Indonesian Food Industries?

`

Food Safety Programs Food Defense Enhancements

66 66

  • Industry and Consumer Guidance
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Purwiyatno Hariyadi hariyadi@seafast.org

Perlu ada paradigma baru :

  • Paradigma “ Food Defense”

Implication for Indonesian Food Industries?

67 67

Terimakasih Terimakasih

68 68