Total Potential of Green Energy in Heidelberg , Gauteng, South Africa Converting Biomass and Waste to Biogas , Power & Clean Water
Neil Jackson neil@uk-esc.com +44 203239 9074 +27 71 5090 107
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Earth Sea Corporation ESC Energy & MG Global Total Potential of - - PowerPoint PPT Presentation
Earth Sea Corporation ESC Energy & MG Global Total Potential of Green Energy in Heidelberg , Gauteng, South Africa Converting Biomass and Waste to Biogas , Power & Clean Water Neil Jackson neil@uk-esc.com +44 203239 9074 1 +27
Neil Jackson neil@uk-esc.com +44 203239 9074 +27 71 5090 107
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The start of a sustainable manufacturing hub of energy generating equipment The supply of extremely clean methane gas that can be used in the transport industry – trains – busses and cars as well as industry The capture and use of CO2 Encouragement of intensive farming
The main deliverables of the project is set in 3 phase. Phase 1 ESC the Group company will fund the production of gas from waste and biomass. This investment will exceed US$850,000,000.00 25% of this value is offered to its BBBEE Partners This phase will also include several social development projects in the field of hydroponics with an initial budget of R20,000,000.00 Phase 2 is the funding of a power generation facility of 1 Gigawatt based on an off take order from the department of energy , for the benefit of its BBBEE partners who will be the major share holders $ 1,100,000,000.00 Phase 3 is the funding of the power generation facility of 3 Gigawatt using deep subterrian coal for the benefit of its BBBEE partners who will be the major share holders $ 3,500,000,000.00
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The proposed IRP 2018 Page 74 and 75 restricts private enterprise from generating more than 10 Mw for self use without growing via a 3rd party which increases the cost for no gain. The Heidelberg project needs to generate 350 Mw for self use in Phase 1 and has the capacity to supply others process near with 500 Mw which can grow to 1,3 Gw. The proposed IRP 2018, does little to encourage a green clean gas industry badly needed by logistic companies and industrialist for manufacturing processes. The proposed IRP-2018 puts the use of fossil fuel (coal) as a priority. ESC has no problem with that, as long as it is subject to Carbon Capture technology and Carbon Taxation from the start. And states clearly to the public before it starts, the monthly water usage which will be extremely high. ( a typical 500 Mw plants will use 4,698,000,000,000 (4,7 trillion) litres per year equivalent to 64,5 million people home usage per year) Ref# https://www.sourcewatch.org/index.php/Water_consumption_from_coal_plants The IRP does little to encourage South Africa to manufacture its own sustainable power generation equipment and prefers to import major equipment creating jobs in other countries. Plant Closure :- According to the Lesedi MM , the Town of Heidelberg needs this project as the British American Tobacco Heidelberg plant employs 1 100 people and produces more than 27 billion cigarettes a year will more than likely close. And the “Nock on Effect” is it would threaten business and indirectly related jobs in the towns of Heidelberg and Ratanda, income for the Lesedi Municipality, about 430 suppliers to the Heidelberg factory and 90 farms and 8 000 farm workers where tobacco is grown
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Without being allowed to cost effectively generate power from our waste and use it for productions needs as well as sell the balance to willing buyers the project cannot go ahead. If government is truly interested in creating jobs and driving the economy , they should simply open up the market and no limits should be imposed on renewable energy
Foreign Direct Investment in manufacturing hubs with 1000’s of jobs being created. Government should sell off its aging power station fleet to private enterprise on the bases that the polluting plants are closed, but the licence is transferred to renewable energy in a micro format. So that power/energy can be generated closer to the needs. Coal could then be exported at double the revenue that Eskom offers. Further the Government should level the playing fields by insuring all power/energy generation if not renewable at the very least employs Carbon clean up technology.
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The Heidelberg project uses its waste to generate power. Power is needed for the compression and refrigeration of its gasses and powering the plasma torches and balance of plant . The Heidelberg project can be scaled up and down and used for the effective replacement of sewerage farms which are currently polluting our waters. Moreover they become profit centres to the municipalities instead of costing millions to run. Our Technology saves 14 % of all sewerage farm water. No Chemicals are used in the process. The Heidelberg Technology can safely and profitably get rid of waste dumps and new Municipal Solid Waste (MSW). This is a huge dilemma for Johannesburg. If not solved waste collection fees will treble in 5 years. The Heidelberg facility can be used to obliterate medical and hazardous waste at temperatures > 3000 degrees C and is highly competitive as it make excellent syngas. The Heidelberg methane gas is 97% pure and unlike Sasol Gas (89%) has no Butane which destroys vehicle and locomotive engines The Mozambique gas project is still many years away and will be of the most expensive gas in the world.
ESC UK & Switzerland ESC Energy SA Based Company 75% ESC 20% MG Global Local Facilitators- 5% Local Trust ESC –DTI Cluster Program 51 % ESC UK 44 % Local Entrepreneur's 5% Local Trust
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The site is approximately 6 km from Heidelberg in the province of Gauteng South Africa, South East
The Erf description at the Surveyor General Office is Portion 1 of the Farm Boschhoek 385 IR GPS Coordinates 26° 34’ 15.25” S 28° 18’ 30.30” E The average elevation of the site 1495 m above sea level. The area of the site is approximately 93,2 ha
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There is another 500 ha of State owned land nearby that could be used for an economic industrial zone
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Bio Gas H2 S CO 2 Digester @ 35° dewater Hydroponics Biomass Plasma
Syngas @ 950 °
Sewerage steamers Energy Models
Earth Sea Corporation Heidelberg Waste to Energy
Potable Water Storage 97% pure Methane Syngas
Glycerol & Waste Oil 2 tons/hour
Hot Syngas 30 Mw Solar
Roof 35 ha
Removal
Nutrient rich water
Biogas Sterilization Ind Biomass
1.2 Mw / digester
Particle scrubber
12m litres per day
65,000 m3/hr or 290,550 Mj/hr 80 Mw/hr
at 300 tons VS = 105,000 m3/hr.
200 m3/hr
350 ° C
600 tons/hr. = 390t DM 6,271,200 Mj/hr DM = 390* 0,2 = 80 t/hr.
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130,000 m3 /hr 1000 m3/hr 600 m3/hr Rhizo- Filtration
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Clarifier Heated Water = 400 Mw Slag Heat Recovery
ORC ORC
Energy Balance
Slag 0,125 t/hr Used in roads
2000 t/day 1tVS=350 m3 CH4 12 digesters 350 x 62 x 7 m
500 Mw 2 units
80,000 m3 per hr
Can be converted to diesel 30,000 l / hr
Retanda & Heidelberg Sewerage 500,000 L/hr.
Municipality on upgrading Sewerage pipes and treatment work
to clean itself. Operational Saving to ERWAT/Lesedi R11.4 m per year.
Send to Hydroponics
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Phase 1 Diagrammatic Representation of Process Main Equipment list As a minimum, based on 2000 ton a day - 700 Mw the Major Equipment Integration will contain: Feedstock in-feed stations 10 Digesters 10 Portable water Reservoirs 10 Hydroponic systems 11 Dry Plasma Gasifiers 30 Wet Plasma Gasifiers 20 Hydraulic presses 700 Mw power generation capacity 700 Steamers 2800 Energy models 20 heat recovery / heat exchanger units 30 Cryogenic plants 10 C02 purification plant 10 Oxygen Nitrogen generation Plant Conditioning gas compressors 10 Mw of solar panels Portable and Sewerage water pumps Power Sub-stations 200 Gas storage facilities Incoming Waste Storage facilities Interconnecting conveyors and pipe work. Office and factory buildings Loading and offloading truck port Stores and maintenance facilities
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Creating Local Manufacturing
Creating Local sustainable Jobs Gasifier Steamers Energy Model ICF Dry Ice Cleaning CBG Manf. Sales Logistics Conversions Client Install. Diesel -Power Equipment Manufacturing Design Automation Biomass Seed DTI CMO FUNDING ESC Funding and off-take Orders
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World Bank Report
http://siteresources.worldbank.org/INTOGMC/Resources/Measuring_the_employment_impact_of_energy_sector1.pdf
The site has the potential to Produce 4 Gw = 69,600 Jobs
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Air 130,000 mᶾ/hr O2 250,000 mᶾ/hr
11 Units
Air 150,000 mᶾ/hr O2 300,000 mᶾ/hr Air 5,000 mᶾ/hr O2 10,000 mᶾ/hr 29
Preheated Water and syngas from the Gasifier Steam Expander Generator Systems
The Energy Module turns low pressure steam of 0.6 to 10bar - usually an industrial waste product - into electrical energy. With ZERO CO2 emissions. The system has a recovery efficiency of 75 % compared with 26% of a turbine
Efficiency reminder: Specific steam flow in kg/kW-h is not a comparison efficiency criteria between different turbines, because there is much less energy invested in 1 kg of steam at 4 bar and 150 C, that there is in 1 kg of steam at 30 bar and 300 C. For efficiency comparison, one must look at the turbine energy output versus the energy content within the kg of steam
Steamer High Volume low pressure
Pressure Reduction Unit
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NO Gearbox
While production is relatively inexpensive at $10 for 28,316 m3 delivery to harbour is $2,50/ Gj with and additional $3.25/Gj land storage and transportation. Nersa price index is $7,69/Gj ESC methane Gas Price $5.50 per Gj or $0.14 per m3
Predicted Sasol Mozambique Cost It will take 10 years before this gas is available at a competitive price
Neil Jackson neil@uk-esc.com +44 203239 9074 +27 71 5090 107
Owner Operator Technology
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At full production capacity of 11,000 tons per year (30 tons per day) of tomatoes , 250 tons of berries which will be frozen using ESC CO2 or nitrogen. a labour force of 50 full time -200 pickers Tissue culture Laboratory for mass production of bamboo which will become the biomass
500 ha under production 50 permanent and 500 picker jobs will be created . Bamboo consumes 69 tons of CO2 per Ha per yr.
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Accumulative Savings Wheeled - Electricity R25,27 billion Electrical Carbon Credits R 5,8 billion Diesel conversion to CNG R10,3 billion Methane Carbon Credits R10,47 billion
savings in 10 years
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