SLIDE 13 Nano cold coating on the fluid substrate in the precision of 100 nm
Hossein Masalehdan1,5* , Kazem Jamshidi-Ghaleh2,5 , , Amin Maghbouli3 and Erik S. Lotfi4,6
1 Department of Applied Physics, Smithsonian Institute, Washington, D.C. 20013-7012, USA 2 Department of Physics, Azarbaijan University of Tarbiat Moallem, Tabriz, Iran 3 Mechanics Department, Sahand University of Technology, Tabriz, Iran 4 Faculty of Bonab Engineering and Technology, Bonab, Iran 5 Department of Physics Engineering (Optics-Laser), Bonab IAU/YRC 6 Quantum Chemistary Laboratory, Chemistry Department, Rice University, 6100 Main street, Houston, TX 77005, USA
Processing of cermet such as WC–Co is not easy by cold spray deposition, although cold spray process by sputtering coating system can eliminate the degradation of the WC phase as compared to conventional high velocity oxygen fuel (HVOF) or plasma spraying process. In this study, WC–23%Co powders with nano-sized WC were deposited by cold spray process using Neon gas. Microstructural characterization and phase analysis of feedstock powders and as-deposited coatings were carried out by SEM and XRD. The results show, as expected, that there is no detrimental phase transformation. It is also observed that nano-sized WC in the feedstock powder is maintained in the cold sprayed coatings. It is demonstrated that it is possible to fabricate the nano-structured WC–Co coatings with low porosity and very high hardness (
deposition with reasonable powder preheating.
The cold gas dynamic spray, or cold spray, is a relatively new coating process in which coatings of ductile materials can be produced without significant heating of the sprayed powders[1]. The kinetic energy of the impinging particles is sufficient to produce considerable epoxy deformation and high interfacial pressures and temperatures, which appear to produce a solid state bond. The particle kinetic energy at impact is significantly lower than the energy required to melt the particle suggesting that the deposition mechanism is primarily, or perhaps entirely, a solid state process. Therefore, cold spray is regarded as solid state coating process although impact induced surface melting of the coated substrate may be possible. The most important parameter for cold spray process is its critical particle velocity prior to impact on substrate. For a given material and substrate(as epoxy seem here), there exists a specific critical particle velocity. The particle with a velocity lower than the critical velocity will lead to the erosion
- f the substrate. Only the particles reached to a velocity larger
than the critical velocity can be deposited to produce the
- coating. The critical velocity may be influenced by the size
and size distribution of the particles as well as particle and substrate material properties. The cold spray process is suggested as a new potential alternative method for spraying not only WC–Co powders but also nanostructured materials due to its low temperature during processing [2]. It is also expected that all the nanostructure is kept intact during the process. Successful deposition of pure metals, alloys, and composites by the cold spray process is reported numerously. Individual nanoparticles can not be successfully sprayed because of their low mass. Thus, the agglomeration of nanoparticles into microscopic particles can also allow the use
- f conventional powder feeders for thermal spraying-
dynamical spaering. Powder after agglomeration is relatively spherical and compact, and the size of WC is in the range of 100–200 nm .
- Fig. 1 shows the typical microstructure of the WC–23%Co
coating produced by cold spraying [3] and it contains of high magnification view of the cross section of the coating
- specimen. Coating surface shows some cracks formed due to
brittleness of the coating and some tiny pores. In general, the microstructure of the coating is very dense and exhibits no lamellar structure, which is typical to thermal spinning dynamical sprayed coatings. The crosssectional microstructure shows that the coating is very dense and uniform. Large cracks and pores are not observed. The average hardness of the coating is above 2600HV, which is approaching the intrinsic hardness of WC (2600–2850 HV).
- Fig. 1. Typical cross-sectional scanning electron micrographs of the spinning
epoxy substrate coating specimen by cold spraying(Spaering). (a) Surface side
- f the coating, (b) middle of the coating and (c) substrate side of the coating.
* Masalehdan@NASA.gov/H.Masalehdan@Gmail.com
[1] Barreiros, F.M, Vieiraand, M.T, Castanho, J.M. 2009,Fine tuning injection feedstock by nano coating SS powder, Metal Powder Report, 64:18-21. [2] Meng, F., Cao, L., Song, X. , Z.. 2009, Photocatalytic degradation of methyl orange by nano-TiO2 thin films prepared by RF magnetron sputtering, Chinese Optics Letters, 7:956-9. [3] Maghbouli, A., Masalehdan, H., 2008. Optical and mechanical fundamentals of spinning cool coating, Developments
- f Mechanics Conference, OSA Series, 327-9, USA.
Oral Presentation, Theme G : Nano-Optics, Nano-Optoelectronics, Nano-Photonics 6th Nanoscience and Nanotechnology Conference, zmir, 2010 141