DPF Retrofit Kick-off Meeting for Public Bus Fleets in Israel - - PowerPoint PPT Presentation

DPF Retrofit Kick-off Meeting for Public Bus Fleets in Israel

 Company Profile  Global Footprint  PURItech Disciplines  Daimler-Benz Partnership  Certificates  VERT Approvals  VERT Test Results  Competence For Innovation  Application Experiences  DPF Schematics  Results German Type Approval  Bespoke Designs for Buses/Coaches  Bus & Coach Installations  DPF Cleaning  PURItech in Israel

Contents

Head Office: Staff: Activities: Products and Services: Waldshut-Tiengen, Germany 30 Research, Development, Manufacturing and Distribution

• f Systems and Components

for Diesel Emission Control

• Emission Control Systems

(DPF, SCR, Combined Systems)

• Active/passive DPF Systems / 8 Different types
• DPF Systems with NOx and NO2 Reduction (PURImax)
• NO2 Slip Catalyst / special Catalytic Coating (PURInator)
• Control- and Monitoring-Systems / Datalogger (PURIlog)
• Automatic On-Board Liquid Dosing Systems (e.g. for FBC dosing)
• Filter Cleaning Devices (PURIclean)
• DPF Diagnosing Devices (PURItest / PURIvision)
• Installation, Maintenance and Training Service

Company Profile

United States

Office: Santa Monica CA Yinlun Puritech Emission Control US Joint Venture Production DPF, Morton IL Exclusive SALES and AFTERSALES Service in Americas

EUROPE

Head Quarter: Waldshut-Tiengen Germany (Baden-Württemberg) R&D Production DPF, Sales, Aftersales Service Europe, Russia, North Africa

INDIA South East Asia

Office: PUNE, Maharashtra Puritech Rochi Emission Control Indian Joint Venture Production DPF, Sales, Aftersales Services for Indian, Japan, Middle East, Australia, Southeast Asia

China

Office: Shanghai Yinlun Puritech Emission Technology China Joint Venture R&D, Production DPF, Sales, Aftersales Services, China

South America

Office: Sao Paulo, Brazil Delphi Brazil Brazil Sales, Aftersales Services

Global Footprint

PURItech Disciplines

Daimler – Exclusive Cooperation

Mercedes Benz – Joint Marketing

Certificates

Emissions: EPA NSW (Australia) BMVIT (Austria) AUVA (Austria) KBA / ABE (Germany) GGVS (Germany) TRGS (Germany) Selsstyrelsen (Denmark) RDW (Holland) VERT (Global) BAFU (Switzerland) LEC / TfL (UK) MSHA (USA) CARB (USA) – in progress EPA (USA) – in progress Quality: QS9000 / ISO 9001:2008 DIN EN-15085 / Railway COP (Holland, UK)

VERT Approvals

VERT Approval Testimonial Dr. Andreas Mayer “The NO2 value was extremely low. A very impressive result with this filter system. These test results clearly demonstrate that efficient oxidation of the pollutants CO and HC in the diesel exhaust gas is in fact possible and quite effective without automatically increasing NO2 emission. Based on these findings it can be concluded that with these excellent reduction rates of HC, CO and NO2 this filter system successfully contributes to the elimination of their harmful effects for health.“ From: VERT Filter List

VERT Test Results

DAS-DBS System (Active)

VERT Test Results

DPF-2 System (Passive)

2001: First DPF monitoring system (PDL-1) / control unit with data logger 2002: Cooperation with „Liebherr Werksgruppe“ (first Off-road OEM cooperation) Exclusive DPF system supplier for all European Liebherr manufacturing plants 2004: Nominated as exclusive supplier of several off-road equipment manufacturers (e.g. Terex, Schaeff, Bell, Kramer, Neuson, Atlas Copco, CompAir, etc.) 2005: First active DPF system with „HC dosing“ - Cooperation with DaimlerChrylser AG 2007: First combined DPF system (active/passiv) with high NO2 reduction Reduction rate: -97% of NO2 emissions at VERT certification (patent pending) 2009: First catalytic converter with NO2 reduction / PURInator (patent pending) 2010: First DPF system with NOx (NO and NO2) reduction / PURImax (patent pending) Full up-gade from Euro 3 to Euro 4 only with DPF w/o SCR (NOx: -29% / NO2: -70%) 2011: First passive DPF System for light-duty vehicles / PURImobil 2012: Test- and diagnosis device „PURItest“ and „PURIvision“ for DPF inspection 2013: Filter cleaning device with >99% efficiency / PURIclean D (patent pending) Fullfills requirements of OEM serial cleaning process (6-Sigma)

Competence for Innovations

Application experiences: > 20,000 DPF Systems in field > 32,000 operating hours > 850,000 km Product Range for:

• LDD / HDD Trucks
• Busses & Coaches
• Commercial & Utility Vehicles
• Diesel Cars
• Construction Equipment
• Mining & Tunneling Equipment
• Fork Lift Trucks / Tractors
• Ships / Yachts
• Locomotives / Railway Applications
• Stationary Engines (Diesel Power Plants / Gen Sets)

Application Experiences

DPF Schematics

DPF-2 / DPFN+ Passive Regeneration C-CSF System => Medium Duty Cycles DAS-DBS / DPFN++ Active Regeneration System with HC Dosing => Low & Medium Duty Cycles

German Type Approval - TÜV Certificate DPFN++

Upgrade from EURO III to full EURO IV Compliance No SCR Required

DPF Preconditions & Maintenance

Passive Technology Catalytic Passive Technology FBC Active Technology Catalytic Active Technology FBC Exhaust Temperature > 230 deg C average Peaks > 400 deg C > 200 deg C average Fuel Sulfur < 50 ppm < 1000 ppm < 50 ppm < 350 ppm Opacity < 1.5 m-1 < 2.5 m-1 < 1.5 m-1 < 1.5 m-1 Lubricant

(recommended)

Low SAPS Lube Oil Consumption Max 25% above engine manufacturer spec. Maintenance DPF System Check Monitoring System (every 50000 km); Clean DPF (every 100000-150000 km)

Bespoke Designs

Excerpt from List of PLUG & PLAY Designs More than 30 different Bus/Coach DPF models available

Manu- facturer Model Engine ccm kW

EU RO

OE P/N Muffler Muffler Model DPF DPF Size DPF Design

BUS / COACH

Examples Bus & Coach Installations

DPF CLEANING

DPF Cleaning

• Unique cleaning methode: “precision-pulse” technology - air

nozzle placed +sealed on filter surface (patent pending)

• 40% more cleaning power than with conventional methods
• Up to 99% cleaning efficiency after brief cleaning process –

ash plugs at channel end will be completely removed

• Only safe method for protecting the catalytic filter coating
• Proof of the cleaniness through diagnostic procedures
• Quick cleaning process during vehicle / machine servicing in

workshops =>no additional downtime for the vehicle

• Minimal consumption of compressed air and energy:

=>80 to 90% lower operating costs

• Integrated air filtering (HEPA), no health impact for operators
• Small installation space
• Long DPF maintenance intervals / lower operating costs (fuel

penalty, service, replacements)

PURIclean Features

PURItech in Israel

• Set-up of a service & distribution partner in Tel Aviv area –

company specialised in Public Transportation

• Utilisation of Mercedes-Benz dealership in Israel
• Filter cleaning machine already in operation in Israel by our

global customer Hitachi PURItech will provide training and technical/commercial support until the local organisation is up and running.