Digitalisation Asset Integrity – Lost In Data Management A Story of Improvement through Digitalisation Darren Stoker, Chief Technical Officer
Asset Integrity Digitalisation RSRUK Asset Integrity – Sense of Scale ➢ 411 Years old ➢ 15,111 Planned Inspection ➢ 212,959 tons Steel weight in platform construction ➢ 52,423 Registered T/S Pipe Spools ➢ 2,651,189 Inspection T/S test point locations ➢ 280 Pipelines at a total length of 2085km Thurso to Southampton and back 2 Repsol Sinopec Resources UK
Asset Integrity Digitalisation LOST IN DATA MANAGEMENT Wall Thinning Reporting Bugs BLOG Fabric Maintenance Insulation Temporary Repair KP4 NII Chemical Management H2S Flexible Jumpers TALENT Vibration Inspection Reports Data Inputs Drops MPI Complex Procedures SMBT Inspection Planning RISK RBI Job Plans Audit Findings NO ROV Performance Standards Deformation Corroded Bolting Integrity Assurance Wall Vibration Visual Data Anomalies Thickness Weight Control Procedures Root Cause Assessment Barrier Performance Ultrasonics Fitness for Service Anomaly Assessment Trunnion Microbial Corrosion Vessels RBI Safety Management System Workpack Reviews Assurance Spring Hangers CUPs RISK Deadlegs UNITED Passive Fire DATA Risk Based Assessment Deck Penetration Lifecycle Management Pipelines Protection Life Extension Corrosion Monitoring Radiography Trunnion Compliance Structural Analysis Corrosion Conductors Corrosion Circuits Small Bore Tubing SMBT External Corrosion Corrosion Under Insulation DIGITAL Flexible Hose APPLICATION Fatigue Chemicals TEXT RAD Process Caissons ILI LEAD Bellows WEB MPI PRVs Registration of Equipment Anomalies PFP Risers Dead-leg Management Coatings EXPAND RESOURCE Trunnions Vibration Inspection Reports CONC Competence TRAINING Pigging ESDVs Flexible Jumpers COABIS Screwed Plugs IRS Registers Obisphere Structural PLMS Chemical Management Audit H2S 3 Repsol Sinopec Resources UK
Asset Integrity Digitalisation Gas Failure – Lost In Data 5 th November 2014 A GAS LEAK CAUSED BY CORROSION WAS SPOTTED 5 YEARS AGO Investigation Findings: Lengthy Paper Workpack Documents Duplication of Inspection Review – 220 work documents in IRS for one line, all reviewed by the OIE offshore and onshore – Anomaly lost in data Significant time lag before defect found and assessment - Overall integrity cycle can take 3 months to complete 4 Repsol Sinopec Resources UK
Asset Integrity Digitalisation Transformation Overview – 6 Pillar Plan OBJECTIVE Enhance Integrity Of Every Asset In Housing Integrity Inspection Software and People CLEANOP MOC Procedures Services Systems Est 40% reduction of work Potential Risk Reduction Potential Potential 130,000hrs £xxm Compliance £xxm £xxm Risk Reduction £xxxm • • Develop Org Charts • • • • Upgrade COABIS Tartan Pipelines Philosophy Contract award • Job Description • - Topsides • • • Arbroath Job Descriptions Work Flow IDC Role MOC • Assess Induvial • • • • - Structures Montrose Data Transfer IMS Find and Fix • Recruit for roles - Pipelines • • • • Claymore TUPE NII Approach Reporting • Train and Develop • - FM • • • Piper Training and Comp Topside Integrity Work packing • plans • • • • Remove IRS Bleo holm Office set up SIMS Call off framework • • Work force • Refresh RBI • • • Clyde Internal Comms SISC FM Philosophy • Engagement • • • Develop Integrity Transition Specifications Technology Plan 01 • 03 Graduate Program HUB • • Contractual/ legal Process Documents • Training Programs • Obligations Guidelines • HR Plan • Cost model • Mentorship during 86 transition 76 53.7 FTEs Repsol Sinopec Resources UK 5
Asset Integrity Digitalisation New Asset Integrity Cycle New Integrity Management Cycle COABIS Upgrade Project (4 month Project) Results now directly input into COABIS on site during the inspection (No Paper) Removes 4 layers of duplication in assessment Development of a component based anomaly management system Anomalies raised and passed onshore for assessment in minutes, rather than days All Workpacks are now created electronically within COABIS and are live digital documents – reduces 4 steps into 1 Inspection cycle time has been reduced from months to days Critical defects no longer lost in data 6 Repsol Sinopec Resources UK
Asset Integrity Digitalisation COABIS – Leading the way in Asset Integrity Analytics COABIS Upgrade Project Not only has the COABIS upgrade streamlined our systems and eliminated waste It has increased our capability to understand the live condition of our plant – Platform, System or component level Increased our capability to understand future investment in Fabric and Repair Allows us to predict future integrity issues failures with easy and accuracy Alarm 1 All Anomaly Types Alarm 2 All Criticality Alarm 3 Alarm 4 Repsol Sinopec Resources UK
Asset Integrity Digitalisation Digital Transformation Activities 4G Live Communication Digital Videos Instead of Rope Access 8 Repsol Sinopec Resources UK
Integrated Operations Centres 9 Repsol Sinopec Resources UK
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