Digitalisation Asset Integrity Lost In Data Management A Story of - - PowerPoint PPT Presentation

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Nov 02, 2023 383 likes •477 views

Digitalisation Asset Integrity Lost In Data Management A Story of Improvement through Digitalisation Darren Stoker, Chief Technical Officer Asset Integrity Digitalisation RSRUK Asset Integrity Sense of Scale 411 Years old 15,111

SLIDE 1

Digitalisation

Asset Integrity – Lost In Data Management A Story of Improvement through Digitalisation

Darren Stoker, Chief Technical Officer

SLIDE 2

Repsol Sinopec Resources UK

Asset Integrity Digitalisation

➢ 411 Years old ➢ 15,111 Planned Inspection ➢ 212,959 tons Steel weight in platform construction ➢ 52,423 Registered T/S Pipe Spools ➢ 2,651,189 Inspection T/S test point locations ➢ 280 Pipelines at a total length of 2085km

RSRUK Asset Integrity – Sense of Scale

Thurso to Southampton and back

SLIDE 3

Repsol Sinopec Resources UK

Asset Integrity Digitalisation

LOST IN DATA MANAGEMENT

Assurance

Microbial Corrosion

Life Extension RBI

TEXT

APPLICATION

NII

Corrosion Under Insulation Lifecycle Management

Job Plans

Risk Based Assessment

Anomaly Assessment

Conductors

Trunnions

LEAD

Bellows Screwed Plugs

SMBT

Deformation

UNITED

Caissons WEB

Risers External Corrosion

Anomalies

RISK

Deck Penetration

Fatigue

Passive Fire Protection

RESOURCE

PFP

Inspection Planning

Wall

Root Cause Assessment

Weight Control Structural Analysis

EXPAND

Corrosion Monitoring

Fitness for Service

ILI

Safety Management System

Small Bore Tubing

MPI

DIGITAL

Deadlegs

Corrosion Circuits Trunnion

Registration of Equipment

Process

Ultrasonics

Thickness

RBI

DATA

Anomalies

Trunnion Audit Findings

Vibration Inspection Reports

Temporary Repair

Workpack Reviews

Corrosion

Chemical Management Barrier Performance

Pipelines

RAD

Vibration

Visual Data

Vibration Inspection Reports

Procedures

Vessels

Dead-leg Management

ESDVs

COABIS MPI

TRAINING

SMBT Radiography

RISK PRVs

Chemicals Competence

Integrity Assurance

Coatings

Pigging

Compliance

TALENT

Spring Hangers Obisphere

Complex Procedures

CONC

Audit

Registers

PLMS

Flexible Hose

IRS

Structural

Performance Standards

H2S

KP4

Drops

Insulation

BLOG Bugs

Fabric Maintenance

Reporting

Wall Thinning

ROV

Flexible Jumpers

Data Inputs

CUPs

Corroded Bolting

Chemical Management H2S Flexible Jumpers

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Repsol Sinopec Resources UK

Asset Integrity Digitalisation

Gas Failure – Lost In Data

Investigation Findings:

 Lengthy Paper Workpack Documents  Duplication of Inspection Review – 220 work documents in IRS for one

line, all reviewed by the OIE offshore and onshore – Anomaly lost in data

 Significant time lag before defect found and assessment - Overall

integrity cycle can take 3 months to complete

5th November 2014

A GAS LEAK CAUSED BY CORROSION WAS SPOTTED 5 YEARS AGO

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Repsol Sinopec Resources UK

Integrity Procedures Inspection Services Software and Systems People CLEANOP In Housing MOC

Pipelines
Job Descriptions
Data Transfer
TUPE
Training and Comp
Office set up
Internal Comms
Transition
Contractual/ legal

Obligations

HR Plan
Cost model
Mentorship during

transition

Philosophy
Work Flow
IMS
NII Approach
Topside Integrity
SIMS
SISC
Specifications
Process Documents
Guidelines
Contract award
IDC Role MOC
Find and Fix
Reporting
Work packing
Call off framework
FM Philosophy
Technology Plan
Upgrade COABIS
Topsides
Structures
Pipelines
FM
Remove IRS
Refresh RBI
Develop Integrity

HUB

Training Programs
Tartan
Arbroath
Montrose
Claymore
Piper
Bleo holm
Clyde
Develop Org Charts
Job Description
Assess Induvial
Recruit for roles
Train and Develop

plans

Work force

Engagement

Graduate Program

Enhance Integrity Of Every Asset

Asset Integrity Digitalisation

Transformation Overview – 6 Pillar Plan

OBJECTIVE

Est 40% reduction of work

01 03

130,000hrs £xxxm Risk Reduction Potential £xxm Potential £xxm Risk Reduction Compliance Potential £xxm

FTEs

76 53.7

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Repsol Sinopec Resources UK

Asset Integrity Digitalisation

New Asset Integrity Cycle New Integrity Management Cycle

COABIS Upgrade Project (4 month Project)

 Results now directly input into COABIS on site during the

inspection (No Paper)

 Removes 4 layers of duplication in assessment  Development of a component based anomaly management

system

 Anomalies raised and passed onshore for assessment in

minutes, rather than days

 All Workpacks are now created electronically within COABIS

and are live digital documents – reduces 4 steps into 1

 Inspection cycle time has been reduced from months to

days

 Critical defects no longer lost in data

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Repsol Sinopec Resources UK All Anomaly Types All Criticality

Alarm 1 Alarm 2 Alarm 3 Alarm 4

COABIS Upgrade Project

 Not only has the COABIS upgrade streamlined our systems and eliminated waste  It has increased our capability to understand the live condition of our plant

– Platform, System or component level

 Increased our capability to understand future investment in Fabric and Repair  Allows us to predict future integrity issues failures with easy and accuracy

Asset Integrity Digitalisation

COABIS – Leading the way in Asset Integrity Analytics

SLIDE 8

Repsol Sinopec Resources UK

Asset Integrity Digitalisation

Digital Transformation Activities

4G Live Communication Digital Videos Instead of Rope Access

SLIDE 9

Repsol Sinopec Resources UK

Integrated Operations Centres