DETAILED PROJECT REPORT Tesla GREEN INC TM 514 East, Lancaster Ave, - - PDF document

The BlackHOLETM


2016

TeslaENERGY PVT LTD

DETAILED PROJECT REPORT

TeslaGREEN INCTM


514 East, Lancaster Ave, Villa #1 
 Wynnewood, PA-19096, USA

1.1 TESLAENERGY PVT LTD

1.1.1 Company Profile

TESLAENERGY PVT LTD located in Bangalore is a start-up established in the year 2015 with a vision of setting up Environmental & Infrastructure in India. TESLAENERGY has partnered with TeslaGREEN INC TM USA and Offering the best in Market Research, Total Environmental Solution, Business Alliances, Merger & Acquisitions, Overseas Partnerships, Infrastructure Projects including Financial, Engineering & Consulting Service Verticals. TESLAENERGY will source USA’s High end Technological Equipment & Expertise, Spe- cially on Solid waste Management, Water treatment and Environmental products, having expertise in de- sign, consultation, engineering, procurement and commissioning, who have patented Products & Technology. The technology is can be from USA, in turn these equipment’s will be designed, and engi- neered in USA and manufacture in India in future to avoid the high end manufacturing cost in USA.

TESLAENERGY provides high quality customised Consultancy Services including the benefits of partner-

ship culture to its clients. This not only gives us greater understanding of the business needs, but allows us to understand and act proactively to serve & meet the future needs.

TESLAENERGY covers the entire gamut of Asia Pacific, with main emphasis on the Indo-American rela-

• tionship. Our quest is to exploit new advancement, anticipating market trends thus providing a business

edge to our clients. Our Management style delivers an approach that can be involved from concept to completion stage. We comfort ourselves with the highest levels of business ethics & professional courtesy.

TESLAENERGY Works with various American governmental institutions along with American ODA, mission

is to protect and secure earth Global warming challenge, Organise meeting with the USA Government and any Asian country and bring all NPO (Non-Profit Organization) organisation in to innovative research in field

• f Environmental, Working with various Asia government institutions like Philippine, Vietnam, Myanmar,

Thai, Israel, Malaysia.

Management

TeslaGREEN INC TM and TESLAENERGY PVT LTD- is a vision of the CEO Dr. Amen Dhyllon who has

spent three decades in the UNITED STATES OF AMERICA, holds a Doctor Degree. He & the team at TeslaEnergy have the right mix and domain knowledge with the requisite infrastructure to handle any type

• f operations, Needless to say professionals at the helm of affairs.

What is BlackHOLE TM

1.1 About BlackHOLE TM

• Unique and distinct garbage Decomposition/Destruction Equipment. 

• Special air space filled with super-strong magnetic and hyperthermia (800-1200C). 

• Dispose off the Garbage in a scientific way without consuming power or fossil fuel 

• Decompose any type of waste without segregation. 

• Ability to reduce the volume of disposed Garbage by a ratio of 1/350 to 1/400 time. 

• Bi-Product is a small volume of Ceramic Ash of about just 1% of the input waste 


which can be taken to landfills (or) for improving Soil amendment and as a disinfectant. 


2.1 What is MSW (Mixed solid waste)?

Four Broad Categories Solid Waste Organic waste: kitchen waste, vegetables, flowers, leaves, fruits. Toxic waste: old medicines, paints, chemicals, bulbs, spray cans, fertilizer and pesticide Containers, batteries, shoe polish. Recyclable: paper, glass, metals, plastics. Soiled: hospital waste such as cloth soiled with blood and other body fluids.

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2.2 Mixed Solid Waste (MSW)

The Mixed solid waste (MSW) consists of household waste, kitchen waste, vegetables, flowers, leaves, fruits, papers, plastics, glass, metals, medicines, sanitation residue and waste from streets. This garbage is generated mainly from residential and commercial complexes. With rising urbanization and change in lifestyle and food habits, the amount of municipal solid waste has been increasing rapidly and its composi- tion changing. More than 25% of the municipal solid waste is not collected at all; 70% of the Indian cities lack adequate capacity to transport it and there are no sanitary landfills to dispose of the waste. The ex- isting landfills are neither well equipped nor well managed and are not lined properly to protect against contamination of soil and groundwater.

2.3 Hazardous Waste

Industrial and hospital waste is considered hazardous as they may contain toxic substances. Certain types

• f household waste are also hazardous. Hazardous wastes could be highly toxic to humans, animals, and

plants; are corrosive, highly inflammable, or explosive; and react when exposed to certain things e.g.

• gases. India generates around 7 million tons of hazardous wastes every year, most of which is on contorted

in four states: Andhra Pradesh, Bihar, Uttar Pradesh, and Tamil Nadu. Household wastes that can be cate- gorised as hazardous waste include old batteries, shoe polish, paint tins, old medicines, and medicine bot-

• tles. In the industrial sector, the major generators of hazardous waste are the metal, chemical, paper,

pesticide, dye, refining, and rubber industries. Direct exposure to chemicals in hazardous waste such as mercury and cyanide can be fatal

2.4 Hospital Waste

Hospital waste is generated during the diagnosis, treatment, or immunization of human beings or animals or in research activities in these fields or in the production or testing of biological. It may include wastes like sharps, soiled waste, disposables, anatomical waste, cultures, discarded medicines, chemical wastes, etc. These are in the form of disposable syringes, swabs, bandages, body fluids, human excreta, etc. This waste is highly infectious and can be a serious threat to human health if not managed in a scientific and discriminate manner. It has been roughly esti- mated that out of the 4 kg of waste generated in a hospital at least 1 kg would be infected.

Hospital waste contaminated by chemicals used in hospitals is considered hazardous. These chemicals in- clude formaldehyde and phenols, which are used as disinfectants, and mercury, which is used in ther- mometers or equipment that measure blood pressure. Most hospitals in India do not have proper disposal facilities for these hazardous wastes. Surveys carried out by various agencies show that the health care establishments in India are not giving due attention to their waste management. After the notification of the Bio-medical Waste (Handling and Management) Rules, 1998, these establishments are slowly streamlining the process of waste segre- gation, collection, treatment, and disposal. Many of the larger hospitals

1.2 Features & Highlight of BlackHOLE TM 


• PATENTED TECHNOLOGY. System is patented in The United States and 151 other countries for

Technology, Design and Process. 


• THD METHOD. Operates on USA Trademarked Magnetically stimulated & Regulated Plasmic
• Temperature. 

• POPS TECHNOLOGY. Functions on a Programmed Oxygenated Plasmic State(POPS) USA

Trademarked Technology. 


• PROCESS AT PLASMA STATE. After initial start-up fire, destruction starts slowly by splitting the

molecules into atoms These atoms further ionized as electron, proton and neutron and this state is called as “Plasma State” 


• SMALL FOOTPRINT. A small floor space depending on the system size sufficient to accommo-

date system anywhere close to source. 


• QUICK & FAST. Decomposition of waste takes place at a faster rate in 3-4 hours period for single

badge load. 


• SELF-SUSTAINING, NO FUEL, NO BURNING. Doesn’t needs the combustion process, 


• Neither electricity nor fossil fuel for primary equipment used for closed chamber 


Destruction/Decomposition. 


• NO SEGREGATION. Mixed Solid Waste (MSW) containing mixer of both dry and 


wet waste generated from households are suitable. Any waste material going to 
 the Landfill can be fed into BlackHOLE TM INCLUDING tires & Asbestos 


• DECOMPOSITION AT SOURCE. De-Centralized and Scientific method of Disposal, 


which avoids Costly logistics to transport the waste to landfills. 


• USER FRIENDLY simple operation and easy to load, MSW garbage bags can be 


loaded 


• 4-5 times a day as such collected from households 

• NO POLLUTION, NO FLAMES, NO DIOXINS. Does not produce any flames, any dioxins 

• r any other poisonous gases are eliminated, even when plastics and PVC are 


processed . 


• MASSIVE VOLUME REDUCTION. Reduces the output by 99% from the amount of the input

waste loaded.

• BY PRODUCT - Small volume of normal Ash of about just 1% of the input waste 


which can be taken to landfills (or) for improving Soil amendment and as a 
 disinfectant 


• CAN'T DECOMPOSE such inorganic substances such as glasses, sand, soil, ceramics. 

• OPERATIONAL STANDARDS are compatible to the norms and standards set by the 


Pollution Control Boards (PCB) of Karnataka, 


• CERAMIC rich refectory coating compound containing high percentage (63%) 


Ceramic applied over inner walls of chamber to protect from corrosion and erosion. 


• ECO FRIENDLY - A total ECO FRIENDLY and 100% Environment compliance product 

• DIGITAL THERMOCOUPLE: Since temperatures are expected to peak beyond 1000 


degrees Centigrade, a digital thermocouple is in place to record temperatures in the 
 inner chamber. 


• Wet Water Based Sprinkler System: Even though, the Dioxins, Difurans and 


Parabens are destroyed inside the machine itself, a Multi layered sprinkling system 
 comes along with the equipment . 


• Body Type: The equipment can be made in Mild Steel or Stainless Steel with higher 


grade SS 304 which is anti rust and corrosion free. 


• Superthal Heating Modules: Prefabricated heating modules consisting of vacuum 


formed ceramic fiber is being used to enhance temperatures beyond 1750 Degrees 


• Centigrade. This provides with the equipment to handle hospital waste as well. 

• Digital Readers: To notify inner chamber temperatures 

• Automated System to remind reloading of waste as the inner chamber gets 

• emptied. 


BlackHOLE TM is a revolutionary self-powered, Non-Combustion system which uses the POPS TM technology to reduce the volume of waste to 1/350-1/400 in 3-4 hrs without using any external power source and is 100% Emission-free.
 Flue gas emitted from the heating chamber after the destruction by using this technology complies as per CPCB guidelines of Waste Incineration specification limit.
 On the other hand, the chamber temperature is regenerated to dry the input waste by which it is increasing the volume of waste destruction. 


. Technical Details 


2.1 Theory of Plasma 
 Plasma (is an ionized gas, in which some electrons are removed from atoms and molecules and are free) is created by permanent magnets at high temperatures, 300– 400°C. When a small amount of

• xygen is absorbed into the plasma, highly reactive, negatively charged oxygen ions (Atoms and mol-

ecules that have lost electrons are positive ions (positively charged); electrons that have been removed are negative ions (negatively charged) are formed. This oxygen (negative ions) is highly oxidative, thus decomposing dioxins and other harmful compounds by oxidation.

2.2 Working Principle Works on US Trademarked POPS TM technology. The decomposition temperature is around 350 – 800 Degree Centigrade depending on the solid waste input. Do not require electric, other power or fuel for organic substances for decomposition 4.3 Process

Waste has to be feed into the chamber of equipment on uniform intervals. At the initial stage requires start up fire by using camphor/Dry wood afterwards destruction starts slowly by splitting the molecules into atoms. These atoms further ionized as electron, proton and neutron and this state is called as “plas- ma state” and separated electron change to “accelerated electron” with strong energy. On the other side a small amount of atmospheric air is allowed to pass through strong magnetic field into Oxygen starved chamber. During this operation oxygen molecule split into elemental oxygen with negative

• charge. This atomic oxygen is to oxidize perfectly organic surface and change organic matter to Desperate
• rganic oxide. Therefore reaction is induced by exothermic phenomenon, thermal condition around 200oC

is needed to accelerate reaction which can achieve by initial decomposition. From 200oC (by initial firing) to 350~650oC in the equipment by plasma, ionization and thermal Vibration will achieve. The decomposition of waste takes place on bed wise so that heat energy developed may not be continu-

• us. At the bottom of the destruction chamber a tubular type radiator which makes buried near the lower

layer of deposited ash and ash will be separated. The waste heat is recovered through a tubular heat sink arranged near the upper layer of deposited ash of a hearth center section of said combustion chamber and said hearth periphery and the entire structure will have good heat transfer potential. The waste heat is recovered back and supply to the wet waste where the moisture content is reducing phenomenally The flue gas emission from the decomposition chamber is releasing with natural draft. The emission may contain some toxic components like Dioxin and Furan, Heavy metals, Nitrogen Oxides etc.

2.3 Solutions to Air Pollutions It has been suggested that one of the causes of dioxins in an incinerator is the retention of oxygen due to imperfect combustion and low processing temperature (300–350°C). Consequently, it became mandatory to process waste at high temperatures, at 800°C or higher, which requires installation of a secondary combustion system. On the other hand, Decomposition system processes waste at low temperatures; however, the generation of dioxins is inhibited. Why...How?
 The answer is because it hampers the bonding of two benzene rings with oxygen by minimizing the supply of oxygen. The system also inhibits the benzene rings themselves from being produced by utilizing the effect of anions. This process destroys the Dioxins, Difurans and Parabens destroyed within the chamber making the BlackHOLE TM 100% EMISSION FREE

4.6 Decomposition Process

The efficiency of the system depends on moisture content of the waste loaded into the machine If the average moisture level of the MSW is 20% and below, the performance of the system will go up to 120% level If the average moisture level of the MSW is 60% and above, the performance of the system will come down to 40% level. We strongly recommend ensuring the moisture level of MSW at less than 40% mark for optimum perfor- mance of the system STABILISATION PERIOD: Initially SP system require min. 1 week days’ time to reach operational stability to obtain optimum output in performance.

4.7 Operational process

PHOTOS OF BLACKHOLE TM:

IN HYDERABAD

IN MALAYSIA

IN PRODUCTION.

MANAGEMENT AND DECOMPOSITION OF SCRAP TYRES:

BACKGOUND: The BlackHOLE ™is a revolutionary waste management piece of art and technology that is an outcome of trademarked technologies which includes- 1-Programmed Oxygenated Plasma State (POPS) TM 2-Ionized Oxygen Plasma (IO2P) TM 3-Tesla Flux Vortex (TFV) TM The BlackHOLE TM is patented in 151 other countries across the world including the USA. It does not require any external source of energy to operate and is completely self-sustaining system. It will reduce the volume of any type of refuse/garbage in the order of 1/300 to 1/400 depending upon the type of garbage. The BlackHOLE TM with the help of its POPS TM, IO2P TM, and TVF TM trademarked technologies is able to achieve this massive volume reduction with ZERO EMISSION. INTRODUCTION: We at TeslaGREEN Inc TM offer an environmentally and economically attractive method for tire disposal. Today the world practically runs on tires, but getting rid of them is an environmental and economical nightmare. The tires have been designed to perform in the toughest conditions such as, to with stand high temperature fluctuations, pressure and continuous wear and tear. Across the globe, efforts are underway to address the issue of used tires. Tires are not biodegradable. Seas of tires still exist in dumps around the globe, but very minimal progress is being made in dealing with the problem. PROCESS OVERVIEW: When we heat the chamber to about 350-400 C, A state of plasma is created within the chamber due to POPS TM, IO2P TM AND TVF TM phenomenon. Plasma is an ionized gas with equal amount of electrons and protons, wherein some electrons are removed from the atoms and the molecules and are free. When a small amount of oxygen is let inside the chamber through the valves the oxygen is absorbed into the plasma, this leads to highly reactive negatively charged oxygen ions. This oxygen is highly oxidative thus decomposing dioxins and other harmful compounds by oxidation. FEATURES: • the tires are decomposed without using electricity or fuel, this revolutionary technique utilizes. POPS TM, IO2P TM AND TVF TM phenomenon • the system doesn't involve flame combustion thus generating no dioxins and furans. • The BlackHOLE TM does not use auxiliary combustion equipment to improve the processing efficiency and no input electricity or fuel for the combustion process. • The system cannot process rocks, glass and heavy metals but can decompose almost all other materials including petroleum products and

• rganic matter.

PROCESS DESCRIPTION: Here in The BlackHOLE ™ the tires are subjected to thermal decomposition and vibration in the oxygen starved chamber without using any additional source of energy like fuel, electricity

• etc. The tires are an excellent source of fuel because of their high calorific value, which is comparable to that
• f coal and crude oil. On an average the heating value of tire is between 30-35 MJ/ kg. The tires are normally

not prone to self-ignition, as tire must be heated to at least 400 C for a period of several minutes prior to

• ignition. In The BlackHOLE ™ we subject the tires above 450 C in an oxygen-starved chamber. A small

amount of oxygen is then passed through the valves, which will oxidize and decompose the tires efficiently.

Generally when tires are subjected to high temperature above 400 C and with 30 mins of reaction time, the

• rganic material within the tire gets decomposed.

The entire decomposition could be separated into 45% Liquid, 15% Gaseous (T-Gas TM) 40% Solid In The BlackHOLE ™when we maintain a controlled appropriate temperature sufficient enough to decompose the tire along with POPS TM IO2P TM AND TVF TM phenomenon the main product is SynGAS (synthetic gas) also called as TeslaGREEN INC ™ Trademarked T-Gas TM which is collected before it enters the flu gas chamber to be able to used as a bi-product for nitrogen fertilizers, glue and Hydrogen gas, also called as the fuel for future. Any and all other gaseous emissions from the processing of the tires is treated with different layers of wet scrubbers that leaves about 10% Tar (10% of the total weight of the tires processed). Our laboratory tests have demonstrated that this tar also know as our trademarked product-Tire Derived Bitumen (TDB) TM is very high in carbon content and is of higher quality and properties than Coal tar and asphalt for laying roads. Tires can also be mixed with regular garbage to increase the efficiency of The BlackHOLE ™. Both the regular garbage and the tires will act as catalyst to decompose each other more efficiently and economically. On an average a tire is made up of- 1.5 kg of steel 0.5 kg of textiles 7 kg of rubber Generally, we would need to shred the tires before subjecting them to any kind of decomposition In The BlackHOLE ™we can load up to 1000 pounds (30 Tires) of tires per feed in an BH 1.0 model which can have 8-9 feeds /24hrs. Below picture shows the metal remains of the decomposed tire in The BlackHOLE ™. Higher the capacity of the machine higher is the volume of tires decomposed. The tires are among the largest and most problematic sources of waste, due to large volume produced. The BlackHOLE ™ is the best solution to get rid of tires in the world in a economical and ecological friendly manner.

REFERENCES.

THANKING YOU

TESLAENERGY PVT LTD

#1269, 3RD FLOOR, VIDYARANYAPURA MAIN ROAD, BANGALORE-560097