Deformation of Iron Manganese Steels with Nitrogen and Aluminum by - - PowerPoint PPT Presentation

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Deformation of Iron Manganese Steels with Nitrogen and Aluminum by - - PowerPoint PPT Presentation

Department of Mechanical and Industrial Engineering Deformation of Iron Manganese Steels with Nitrogen and Aluminum by Demircan Canadinc University of Illinois at Urbana-Champaign Department of Mechanical and Industrial Engineering


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Department of Mechanical and Industrial Engineering University of Illinois at Urbana-Champaign

Deformation of Iron Manganese Steels with Nitrogen and Aluminum

by Demircan Canadinc

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Department of Mechanical and Industrial Engineering University of Illinois at Urbana-Champaign

Introduction to Hadfield Steel

Hadfield Steel:

  • Excessive deformation and wear resistance

requiring applications (e.g.,railroad frogs).

  • High toughness.
  • High ductility.
  • High work hardening capacity.
  • Work

hardening mechanism not fully understood yet.

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Department of Mechanical and Industrial Engineering University of Illinois at Urbana-Champaign

Hadfield Steel Single Crystals

Reasons for using single crystals:

  • Orientation

dependence

  • f

mechanical properties, such as yield strength, work hardening, ductility, and toughness.

  • To go one step further in applications by

introducing combination

  • f

mechanical properties at a higher level compared to polycrystalline form.

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Department of Mechanical and Industrial Engineering University of Illinois at Urbana-Champaign

Alloying Hadfield Steel

  • By

alloying Hadfield steel, a new microstructure is introduced.

  • By changing the microstructure, difference

in the deformation mechanisms and accordingly better mechanical properties, such as high strength combined with high ductility and higher rate of work hardening, are aimed.

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Department of Mechanical and Industrial Engineering University of Illinois at Urbana-Champaign

Effect of Nitrogen on the Deformation Behavior of Hadfield Steel

  • Work done on nitrogen alloyed stainless

steels, previously.

  • Nitrogen added to Hadfield steel mainly to

achieve higher strength.

  • Work hardening behavior investigated.
  • In this study, three different compositions

compared: 0%N, 0.05%N, 1.06%N (Same amount of C, and Mn).

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Department of Mechanical and Industrial Engineering University of Illinois at Urbana-Champaign

Hadfield Steel [111] Orientation Single Crystals under Compressive Loading

2000 1500 1000 500

True Stress (MPa) 0.30 0.25 0.20 0.15 0.10 0.05 0.00 True Inelastic Strain Hadfield Steel [111] Orientation Compression Tests, T=293 K 1.06% N, 1.09% C, average of 3 tests 0.05% N, 1.04% C, average of 8 tests 1.0% C, average of 7 tests

G/26 G/40 G/122

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Department of Mechanical and Industrial Engineering University of Illinois at Urbana-Champaign

TEM pictures showing microstructural state

  • f different compositions after deformation
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Department of Mechanical and Industrial Engineering University of Illinois at Urbana-Champaign

Effect of Nitrogen

  • Drastic increase in yield strength with increasing

nitrogen content.

  • No significant change in ductility.
  • Orientation dependence of mechanical properties:

Same trend for all three compositions.

  • Important

role

  • f

precipitation hardening in increasing the strength.

  • Significant difference in the deformation behavior
  • f

materials with the same crystallographic

  • rientation but different nitrogen contents.
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Department of Mechanical and Industrial Engineering University of Illinois at Urbana-Champaign

Effect of Aluminum on the Deformation Behavior of Hadfield Steel

  • Work done on aluminum alloyed Hadfield

steel polycrystals with different chemical compositions, previously.

  • Aluminum added to Hadfield steel mainly

to suppress twinning and thereby modify the work hardening behavior.

  • In this study, two different compositions

compared: 0%Al, 2.6%Al (Same amount of C, and Mn).

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Department of Mechanical and Industrial Engineering University of Illinois at Urbana-Champaign

Hadfield Steel [100] Orientation Single Crystals under Tensile Loading

1200 1000 800 600 400 200

True Stress (MPa) 0.6 0.5 0.4 0.3 0.2 0.1 0.0 True Inelastic Strain Hadfield Steel [100] Orientation Tension Tests, T=293 K 2.58%Al, 1.3% C, average of 4 tests 1.3% C, average of 5 tests

G/23 G/170

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Department of Mechanical and Industrial Engineering University of Illinois at Urbana-Champaign

TEM pictures showing microstructural state

  • f different compositions after deformation
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Department of Mechanical and Industrial Engineering University of Illinois at Urbana-Champaign

Effect of Aluminum

  • Increase

in yield strength with increasing aluminum content.

  • Loss of ductility, but not very brittle.
  • Orientation dependence of mechanical properties.
  • Twinning suppressed by alloying with Aluminum.
  • Significant difference in the work hardening

behavior: Coefficient of deformation hardening in stage II increased drastically with Aluminum.

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Department of Mechanical and Industrial Engineering University of Illinois at Urbana-Champaign

Conclusion

  • Addition of nitrogen resulted in a drastic increase
  • f mechanical strength without significant change
  • f ductility.
  • Addition of Aluminum introduced a rapid work

hardening combined with relatively higher strength.

  • Better combination of mechanical properties may

be obtained by properly alloying Hadfield steel.

  • Different combinations of mechanical properties

possible with different crystallographic

  • rientations.